Description
Production Overview
Plastic PET bottles Recycling Line
1. PET bottle recycling washing line is mainly used for crushing, washing plastic bottles, plastic barrels, coca cola bottles,
mineral water bottles into PET flakes.
2. The whole production line reasonably structured, high degree automation, low electric energy consumption, high capacity, good clean effect, long using life.
3. Final product PET flakes can be used for chemical fiber factory after this line, and used for producing PET strap, no need to do any treatment.
4. Product capacity range is 500-6000 kg/hr
5. Size of final product can be adjusted according to change crusher screen mesh.
Complete recycling process:Working Flow:
Belt conveyor → Bale opener machine → Belt conveyor → Pre-washer (trommel) →Belt conveyor → Mechanical label remover → Manualseparating table → Metal detector →Belt conveyor → Crusher → Screw conveyor → Floating washer →Screw conveyor → Hot washer chamber →Screw conveyor*2 → High speed friction machine → Screw conveyor → Floating washer → Screw conveyor →Floating washer→Screw conveyor → Horizontal dewatering machine → Drying pipe system → Zig zag air classification system → Storage hopper → Control cabinet
Product SpecificationsProduct Configuration
Debale machine/Blaes openerFunction: Break the compressed bottle bales into loose bottles, easy for the following recycling process
Bottle label removing machineFunction: Remove the bottles labels and part of caps, pre-washing bottles.
The caps of PET bottles are usually made of PP and PE materials, caps are poorly compatible with PET, which will cause the performance of the machine to decrease during granulation.
Labels are usually made of PVC, which has poor thermal stability and will decompose when heated. labels will affect the quality of the final PET particles.
Dry separation/ Trommel:Function: Removal many of the solid contaminants (sand, stones, etc.), and represents the first dry cleaning step of the process.
CrusherFunction: Washing and cleaning PET flakes
Features:
1. rinse the pieces of flakes or scraps in water 2, can use hot type washer to add chemical for washing 3. upper roller be inverter controlled
4. all washer tank made of 304 stainless steel or even 316 stainless steel if needed
5. bottom screw can process sludge
Hot washer Tank:Material: all washer tank made of 304 stainless steel or even 316 stainless steel if neededFunction: Clean PET flakes by hot water and chemical.
After hot washing, it's easier to remove oil, glue.
Structure:
Outer layer: Carbon steel
Inner layer: stainless steel
Middle layer: rock wool for insulation
Caustic soda percentage:1-2%
Temperature of hot water:70-90 centigrade
Working method:
Non-stop flakes feeding and loading out.
Friction washerFunction: Friction to clean the materials mechanically Feature:1. rotor made of strong & thick material, surface treatment with alloy
2. rotor with balance treatment for stability
3. rotor with heat treatment for long lifespan
4. The bearing is externally connected with water cooling sleeve, which can effectively cool the bearing.Screw ConveyorFunction: Conveying plastic materials Feature: 1. Made of stainless steel 304
2. With water input to rub and wash the plastic scraps
3. With 6mm vane thickness
4. Special bearing structure to protect bearing from possible water leakage.
Dewatering machineFunction:
Drying materials by centrifugal forceFeature:
1. rotor made of strong&thick material, surface treatment with alloy
2. rotor with balance
treatment for stability
3. rotor with heat treatment for long lifespan
4. The bearing is externally connected with water cooling sleeve, which can effectively cool the bearing.
Material:Stainless steelFunction: remove the light impurity as dust and label in dried bottle flakes.COOPERATION BRAND
Regulus company cooperate with good quality brand electric parts, motor parts for Plastic machinery
PACKING AND DELIVERY
To better ensure the safety of your goods, professional, environmentally friendly, convenient and efficient packaging services will be provided. CERTIFICATION
SALES AND SERVICE NETWORK
Zhangjiagang Regulus Machinery CO.,LTD boasts teams of professional and high-efficient colleagues in technology, management, sales, and service. with our continuous efforts in technology development and product quality control, we have been adhere to the principle of putting customer's benefit at the first place by providing the most competitive technique in plastic industry within the shortest period of time to create a higher value for customer.
YOU ARE WELCOME TO OUR FACTORY AT ANY TIME
REGULUS is professional manufacturer. Welcome you visit our factory. Regulus Machinery with own manufacture and developed & research team. In order to offer high efficiency after-sales service, our engineers are available to your factory for installation, commissioning, technical guidance and personnel training.
HOW TO ENSURE THE QUALITY
In order to ensure the accuracy of each part, we are equipped with a variety of professional processing equipment and we have accumulated professional processing methods over the past years. Each component before assembly needs strict control by inspecting personnel.
Each assembly is in charge by a master who has working experience for more than 15 years
After all the equipment are completed, we will connect all the machines and run the full production line for at least 12 hours to ensure the stable running in customers' factory.
FAQQ: How to contact you if I am interested with your machine?
A: You can contact us via Alibaba, we will reply you ASAP. Or you can contact us by email
Q: How to choose model of your machine?
A: You could send us your raw material pictures, and tell us how many tons plastic you plan to recycle in one month, and how many working hours in one month. Then we will recommend you the suitable machine.
Q: If I need the machine urgently, can you send to me on time?
A: We have enough storage in our warehouse, and the storage ranges from the main machines to the small spares. we can assemble and test the machine in a very short time and send to you by the fastest speed.
Q: China industrial power supply is 3 phase, 380 V, 50 Hz, can your company custom-made different electric voltage?
A: Yes, besides 3 phase, 380 V, 50 hz machine, we can custom-made different electric voltage according to different country clients requirement. Such as 3 phase, 220 V, 60 Hz, 240 V, 415 V, 440 V, 480 V.
Q: How can I believe your factory and machines.
A: We have CE, ISO certificates. And we have customers all around the world.
After finishing the production, we will debug the production line, take photos, videos and send them to customers via mail or instant tools.
After the commissioning, we will package the equipment by the standard export package for shipment.
According to the customer's request, we can arrange our engineers to customers' factories to do the installation and training.Engineers, sales managers, and after-sales service managers will form an after-sales team, online and offline, to follow the customers' project.
1.Pre-sale support
REGULUS Machinery consists of experienced specialists, we will offer a suitable solution according client's requirement in time.
On-site inspection.
2. After-sale service
REGULUS company's skilled technicians are available to assist with onsite installation, commissioning & training on request. This will enable customers to optimize the performance of their new plant. Customers will be briefed on all aspects relating to operation and maintenance by our technician. Dimensional drawings together with service requirements will be provided prior to delivery of the equipment. This will allow the customer to prepare the site and allow them to commence production in a timely fashion.
REGULUS company holds a adequately inventory of spare parts and their efficient service personnel will ensure that any required part will be dispatched without delay. Delivery of the spare parts may be by air, sea or courier depending on the urgency of the situation. Customers are encouraged to hold their own critical spare parts such as granulator blades and screens to ensure optimal machine condition and performance.
3. Technical support
REGULUS company provides enough hardware resource especially for large-scale production lines, clients can carry out installation, commissioning and acceptance before delivery.
Regular return visit.Thanks for your time, Welcome send us inquiry!
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