Tool Life Cycles | Extremely High Volume | High Volume | Low Volume |
2D Design Drawings | | | |
3D Design Drawings | | | |
Component ID | | | |
Tool Steel ID | | | |
Cycle Counter | | | |
Spare Ware Parts | | | |
Spare Parts List | | | |
Fully Automatic Operation | | | |
DFM Report | Shall be completed and approved before mold build. All part model changes shall be approved. Report include: KO locations, gate locations, parting line, split lines, mold flow analysis (when required), cosmetic issues, dimensional issues. |
Cpk Requirement | Required Cpk requirement for critical dimensions. |
Cycle Time Target | Mold cycle time shall meet or exceed targets while producing parts within the Cpk requirements. |
Critical Dimensions | Percentage of print tolerance to nominal, mold cavity dimensions of critical dimensions shall be held within. |
Minor Dimensions | Percentage of print tolerance to nominal, mold cavity dimensions of critical dimensions shall be held within. |
Self Lubricating Hardware | Hardware that sees movement should be self lubricating per hardware requirements. |
Certified Tool Steel | Tool steel shall be certified from steel provider. |
Mold Flow Analysis | (when required) |
Mold Dimensional Study | |
Part Dimensional Study | |