Complaint
JWC-KBHD-1000 Automatic Manufacturing Rice White Female Panty Liner Production Line
Panty liner production line includes main machine, glue applicatos, packing system and other accessory equipments include air compressor, vision detection system and metel detection machine etc.
This machine will need following materials:,non woven,film,glue,ADL,air laid paper, release paper, quick-easy tape.
| 1. Machine frame structure and main characters 1) Solid square steel machine frame: panel 25 mm thick, solid cage with 60*60mm square steel, bottom frame adopted with 120mm×120mm square tube, widening after gearbox for repair. Bottom panel 18mm thick. The main frame panel adopts six-sided high-precision plane grinding to ensure the stability of high-speed operation. 2) Glue applicators put in the front of the machine, shorten the glue supply distance 3) The main air suction bucket is installed with negative pressure display; the air scoop driven wheel is installed with quick fixture to facilitate the removal of the belt; the lower side of the conveyor belt above the material is installed with support plate to prevent the polymer and foreign matters from falling and polluting the lower material (the belt specification is labeled for maintenance) 2. Airlaid paper supply, roll diameter φ1000mm: 3. Top sheet nonwoven supply, roll diameter φ800mm 4. Bottom film supply, roll diameterφ600mm 5. Top sheet, absorbent core, bottom film laminated 6. Compact device 7. Embossing device | 8. Round sealing device 9. Release paper device, roll diameter: φ500mm 10. Forming cutter 11. Wastage recycling unit 12. Packing film supply, roll diameter φ800mm 13. Second grade warp 14. Product quick easy package exhaust 15. Quick easy tape adding unit 16. Quick easy package sealing 17. Quick easy package cutting unit 18. Reject exist, auto rejecting (air blow) 19. Product output in platform 20. Driving system 21. Air supply 1) Vacuum, drum former, dust and wastage collection during production process adopt with several sets air pump and negative pressure blower 2) Air supply is set on the top of machine, made by steel tube, reduce the static electricity, high pressure blower unified air supply, pressure can be adjusted 3) Wastage pipe made by PVC material, each 2 meters has transparent pipe for observing 4) There are two gas supply lines, one is a pressure-holding line for the cylinder and solenoid valve, and the other is a pressure-relief line for the glue gun and waste discharge, without interference. 5) Air tube is set on the top of machine, unified conveyed by galvanized pipe, connect necessary distributing pipe at the nearest place, neatly arrangement |
| 1 | Design speed | 1200pcs/min |
| 2 | Working speed | 800-1000pcs/min |
| 3 | Qualified rate | 99%(calculate based on 7.5 hours, the rate between qualified products and total production quantity, except substandard products caused by glue applicator error) |
| 4 | Production efficiency | ≥85%( calculate based on 7.5 hours, the rate between real production quantity and theory production quantity) |
| 5 | Capacity | 80KW |
| 7 | Power | Three phases four wires 380V/50Hz (ground wire) |
| 8 | Wire | 3x70mm2+1x25mm2+1x16 mm2 |
| 9 | Lowest pressure | ≥0.6mpa |
| 10 | Air compressor | 1.8m3/min, 22kw |
| 11 | Total weight | About 34 tons |
| 12 | Machine size | 14x6x3M (L×W×H) |
| 13 | Working space | 22x8x4.5M (L×W×H) |
| 14 | Machine color | Rice white ,can be changed by order |
| 15 | Product size | One size (according to order) |
| 16 | Containers | 3×40HQ |
| Auto lubricating System Auto lubricating for the cutter units ,can make the machine have better cutting effect and extend the life of cutter system | Human-Machine Interface Working speed(piece/min), single producing output, monthly output,annual output, counting quantity and products' passing rate can show on the screen | Materials automatic feeding System Main raw materials adopt auto unwinding, auto splicing, tension control, auto FIFE web guider functions to guarantee the precise and stablility |
| Name | Brand | Origin | |
| 1 | Servo motor | Mitsubishi | Japan |
| 2 | Auto web guider | FIFE | USA |
| 3 | Touchable screen | Banner | USA |
| 4 | PLC controlling system | Mitsubishi | Japan |
| 5 | Sensor | Banner | USA |
| 6 | Safety production | Shneider | France |
| 8 | Cutter raw material | M7 | USA |
| 9 | Gear according to usage | BEM/NSK/SKF | Germany/Japan/Sweden |
| 10 | Timing belt | Optibelt or Gates | Germany/USA |
| 11 | Low voltage electronic | Shneider | France |
| 13 | Temperature controlling system | Omron | Japan |
| 15 | Pressure regulating valve | Airtac | Chinese Taiwan |
| 16 | Pneumatic element | Airtac | Chinese Taiwan |
| 17 | Solenoid valve | Airtac | Chinese Taiwan |
| 18 | Moisture separator | Airtac | Chinese Taiwan |
| 19 | Automatic fault alarm | Mitsubishi | Japan |
