No | Equipment name | Unit | Qty. | Remark |
---|---|---|---|---|
1 | Ladle Tower | set | 1 | |
2 | Tundish moving car | sets | 2 | |
3 | Tundish | pc | 2 | |
4 | mould | pc | 4 | 1pcX150*150mm Square 1pcXDia.160mm, 1pcXDia.200*200mm 1pcXDia. 220mm |
5 | Mould cover | set | 4 | |
6 | Operating car/control cabinet | set | 2 | |
7 | Oscillation device | set | 2 | |
8 | Secondary cooling manifold(stainless steel) and support | set | 2 | Stainless steel |
9 | Guide section for secondary cooling | set | 2 | |
10 | Steam drainage system in the secondary cooling system | set | 0 | Operational:35000 USD |
11 | Withdrawal straightening machine | set | 2 | |
12 | Dummy bar | pc | 2 | |
13 | Dummy bar storage device | set | 2 | |
14 | Roller table before cutting | group | 2 | |
15 | Transmit roller table | group | 2 | |
16 | Discharge roller table | group | 2 | |
17 | Transverse pusher | set | 1 | |
18 | Cooling bed | set | 1 | 12meter bilelts |
19 | Overflow chute | set | 2 | |
20 | Hydraulic station system | set | 1 | |
21 | Cooling water distribution system | set | 2 | |
22 | Electrical system | set | 4 | |
a | Power supply conbinet | set | 1 | |
b | Frequency conbinet | set | 2 | |
c | PCL conbinet | set | 1 | |
d | Main operating table | set | 1 | |
23 | Automatic hydraulic cutting machine | set | 2 | |
24 | Secondary cooling nozzle | pc | 120 | |
25 | Auxiliary material(pipe,cable,etc) | batch | 1 | |
26 | Steel contruction beam and operating platform and dummy bar storevage platform | batch | 1 |
Rolling supply list: (blank:1502mm,1302mm,1202mm,length:3m;finish product:φ8-φ32 bars,φ5.5 wire stock, annual output:100000 ton) | ||||||||
No. | Device context | Unit | Qty | Unit weight | Total weight | U/P | T/P | Note |
(T) | (T) | () | () | |||||
I. | Φ500*1 Blooming machine part: | group | 1 | |||||
1 | Feeding roller | group | 2 | 8 | 16 | |||
2 | Pusher | set | 1 | 18.5 | 18.5 | |||
3 | Tapping Machine | set | 1 | 3 | 3 | |||
4 | Furnace delivery table | set | 2 | 8 | 16 | |||
5 | Pront mill table | set | 1 | 25 | 25 | |||
6 | FZD1200 herringbone reducer | set | 1 | 18 | 18 | |||
7 | A=500 Triple herringbone style gearbox | set | 1 | 53 | 53 | |||
8 | Φ500 three-roll bearing mill | set | 1 | 2 | 2 | |||
9 | Main motor base | set | 1 | 3 | 3 | |||
10 | Cardan shaft bracket | set | 1 | 16 | 16 | |||
11 | Back lifting platform | set | 1 | 8 | 8 | |||
12 | Back additional roller table | set | 2 | 5 | 10 | |||
13 | Hanging arm rolls | set | 1 | 3 | 3 | |||
14 | Roller table before continuous rolling | set | 2 | 2.5 | 5 | |||
15 | Trimme before rolling,cut off accidents card | set | 6 | 2.3 | 13.8 | |||
II. | Intermediate rolling Φ420*2 Continuous Rolling Mill Set | group | 2 | |||||
1 | FZD70 herringbone reducer | set | 2 | 6 | 12 | |||
2 | A=1800 Double shaft composite reducer | set | 2 | 21 | 42 | |||
3 | φ420 two-roll bearing mill | set | 4 | 18 | 72 | |||
4 | Main motor base | set | 2 | 2 | 4 | |||
Subtotal | 340.3 | 1.25 | 425.375 | |||||
III. | Continuous Rolling Mill groups of rebar | set | 14 | Bar K1-K14 Morgan mill | ||||
1 | Φ320Two-roller bearing rolling mill | set | 14 | 10.8 | 151.2 | 1.53 | 231.336 | With shifting, Morgan models, you can quickly roll, bearing bracket, bridge, guide beam, main motor base |
2 | φ320 Composite decelerator (3 stage speed ratio ) | set | 4 | 11.5 | 46 | 2.3 | 105.8 | Hard surface k11-k14 |
3 | φ320 Composite decelerator (2 stage speed ratio ) | set | 6 | 7.8 | 46.8 | 2.3 | 107.64 | Hard surface k5-k10 |
4 | φ320 Composite decelerator (1 stage speed ratio ) | set | 4 | 3.8 | 15.2 | 2.3 | 34.96 | Hard surface k1-k4 |
5 | φ320 Drum type universal shaft | pcs | 28 | 1 | 28 | 2.6 | 72.8 | |
6 | Roll change, transverse hydraulic station | set | 1 | 36 | 36 | |||
Subtotal | 588.536 | |||||||
Wire finishing mill | group | 1 | Wire K1-K6 finished rolling mill | |||||
1 | Before finishing the flying shear | set | 1 | 31 | 31 | DC112kw | ||
2 | Switch | set | 1 | 2.8 | 2.8 | |||
3 | Chopping shear | set | 1 | 16 | 16 | DC55kw | ||
4 | Cut off shear | set | 1 | 0.9 | 0.9 | |||
5 | Before finishing the horizontal loop | set | 1 | 5.3 | 5.3 | |||
6 | Mill 45 degree angle structure (6 sorties ) | set | 1 | 220 | 220 | |||
7 | Wire rolling cooling section | set | 1 | 9 | 9 | |||
8 | Pinch roller, spinning machine | set | 1 | 75 | 75 | DC55kw;DC160kw | ||
9 | Wire rolling machine oil purifier and lubrication station | set | 1 | 52 | 52 | |||
10 | Cold roller (62m/set) | set | 1 | 55 | 55 | 1.1 | 60.5 | |
11 | Wire finished rolling mill main motor base | pcs | 1 | 2.2 | 2.2 | 0.9 | 1.98 | |
12 | Double coil collecting device | set | 1 | 36 | 36 | 1.6 | 57.6 | |
13 | Double rod hydraulic equipment | set | 1 | 9 | 9 | |||
14 | Wire rod horizontal packing machine (hydraulic) | set | 2 | 33 | 66 | |||
Subtotal | set | 607.08 | ||||||
Bar finishing equipment | set | |||||||
1 | Automatic dial out run slot (6m/set) | set | 11 | 2.3 | 25.3 | |||
2 | Walking beam cooler | m | 66 | 2.2 | 145.2 | Include Pinto mechanism and Under the bed table | ||
3 | Fixed scale mechanism | set | 2 | 0.6 | 1.2 | |||
4 | After dividing shear rollgang | m | 36 | 0.65 | 23.4 | |||
5 | Checkout console | set | 1 | 7 | 7 | |||
6 | Vibrating rod packing device | set | 1 | 3 | 3 | |||
7 | Anchor screw, embedded plate, installation of inclined iron | ton | full set | 42 | ||||
Mechanical equipment total | 247.1 | 1.25 | 308.875 | |||||
Main motor,transformer,electronic control | ||||||||
1 | AC motor:YRseries,1250KW,class 10,10kv | set | 1 | 34.2 | 34.2 | blooming mill | ||
2 | 800KW AC motor | set | 2 | 23 | 46 | BarK15-K18 | ||
4 | 630KW DC motor | set | 10 | 22 | 220 | bar | ||
3 | 800KW DC motor | set | 4 | 28 | 112 | bar | ||
5 | 1500KWDC motor | set | 1 | 33 | 33 | Wire rod mill main motor | ||
6 | Main transformer 32/10KV | set | 1 | 150 | 150 | Not include transformer to power grid equipment | ||
7 | All other transformers | set | 1 | 173 | 173 | |||
8 | High and low pressure cabinet and electronic control equipment | set | 1 | 460 | 460 | |||
Main motor,transformer,electronic control total | 595.2 | |||||||
Other | ||||||||
1 | Heating furnace | set | 1 | 316 | ||||
2 | Pipe system | group | 1 | 3 | 3 | |||
3 | Circulating water pump | set | 2 | 1.3 | 2.6 | |||
4 | Oil tank 30m3 | set | 3 | 9.5 | 28.5 | |||
5 | Oil pump | set | 2 | 0.5 | 1 | |||
6 | Heavy oil heater | set | 1 | 8 | 8 | |||
7 | 160t hot shears | set | 1 | 30 | 30 | |||
8 | Intermediate rolling flyig shear | set | 1 | 52 | 52 | Include motor | ||
9 | Flying shear for bar continuous rolling | set | 2 | 34.2 | 68.4 | Include motor | ||
10 | Bar finished product flying shear | set | 2 | 39 | 78 | Include motor | ||
11 | Pinch roller for flying shear of the finished product | set | 6 | 8.5 | 51 | Include frequency transformer | ||
12 | Bar wear water cooling line | set | 1 | 45 | 45 | |||
13 | 400 tons punch | set | 1 | 47.5 | 47.5 | |||
14 | Lubrication oil station (400 L) | set | 3 | 15 | 45 | |||
15 | Guide fittings | set | 1 | 21 | ||||
16 | Water treatment equipment | set | 1 | 29.2 | 29.2 | refer to attechment 1 | ||
17 | Wire, cable | set | 1 | 390 | 390 | |||
18 | Bar portable packing machine | set | 6 | 0.75 | 4.5 | |||
19 | Water tube | group | 1 | 83 | ||||
20 | Lubrication tube | group | 1 | |||||
21 | Hydraulic tube | group | 1 | |||||
22 | Gas tube | group | 1 | |||||
23 | 5m3 screw air compressor | set | 1 | |||||
24 | 3m3 gas container | set | 1 | |||||
Subtotal | set | 1303.7 | ||||||
Equipment of repair workshop | set | |||||||
1 | YGW-32W bending tester | set | 1 | 5.1 | 5.1 | |||
2 | 60 ton tensile machine | set | 1 | 6.3 | 6.3 | |||
3 | C6110 roll lathe | set | 1 | 23 | 23 | |||
4 | C6180 roll lathe | set | 1 | 16 | 16 | |||
5 | XK9350D CNC milling machine for the crescent | set | 1 | 31 | 31 | |||
6 | NC cemented carbide roll forming grinding machine | set | 1 | 63 | 63 | Equip Grinding wheel grinding mill | ||
7 | Universal milling machine | set | 1 | 16 | 16 | |||
8 | Z3050×16/1 drill machine | set | 1 | 8 | 8 | |||
9 | B665 shaping machine | set | 2 | 3.6 | 7.2 | |||
Subtotal | set | 175.6 | ||||||
500KVA electric generator | set | 1 | 28 | 28 | ||||
Rolling production spare parts for a year (usually 10% of the total equipment price) | set | 1 | 400 | 400 | Refer to attechment 1 | |||
Design fee | set | 1 | 65 | 65 | ||||
Engineer's Travel, accommodation, salary, etc | set | 1 | Be discussed separately |