Fully Automated Packaging Line Project Wafer Roll Tray Loader Packing System Line

Model

Wafer roll packing line with tray loader

Feeding style

Customized

Feeding lane

Depends on capacity

Line speed

Depends on capacity

Adapted packaging machine model

SZ180, SZ160, SW60, ZW100E, ZW320E, ZW320ET, ZW500S, ZW580S etc.

Packing speed

35-150bags/min.

Material in contact product

SUS304 stainless steel and food approval

Body frame

*Carbon steel with painted surface

*SUS304 stainless steel (Optional)

Power supply time

220V 1Ph 50Hz

Introduction

Mainly used for roll product with plastic tray, such as wafer roll with tray.

Fully automation system with automatically sorting, feeding, tray loading and packing to save labor and cost achieve high efficiency performance.

Applicable Industry

The Wafer roll packing line with tray loader can accommodate a wide variety of products with tray:

l Wafer roll

Rice roll

Feature

l Sanitary machine design allows for easy clean-up

l Reliable Control system

l Robust machine construction

l Various width belt available

l No product, no pack

Composition

Maintenance and inspection

1. Maintenance and clean for machine every day or every shift.

(1) Clean the machine each time after packaging.

(2) Turn off the power before cleaning the machine to low the temperature of heating part.

(3) Never spray the water or steam directly on the machine when cleaning.

(4) Main components to be cleaned:

*Remove the product chips store up in the conveyance line of the product by compressed air or in other way.

*Brush off the film chips adhered to the sealing surface by the wire brush applied with the silicone oil.

*Clear the dirt on the control panel, safety cover and operating surface by a piece of soft cloth.

*Conductive ring of the mid sealing tool and end sealers: clean it once a week or two weeks. Clean the conductive ring by the back of the sandpaper with the master power off.

2. Maintenance and clean for machine every month.

(1) Apply the lubricating grease on the bearing of the end sealers.

(2) Apply the lubricating grease on the gear and chain (pulley) of the driving unit.

(3) Check the tightness of the chain and belt of the driving unit, and tighten the loosed one.

(4)Check the tightness of the fastening screw or nut of all parts, and tighten the loosed one.

3. Relevant inspection for machine once a half year.

(1) Check the wear intensity of the belt of the driving unit, and replace the worn-out one.  

(2)  Check the wear intensity of the rubber roller, and replace the one affecting the film advancing effect.

(3) Properly adjust the brake unit of the film-carrying roller.

(4)  Check all wearing parts, and immediately replace the damaged one.

(5) Check the fastness of the wiring on the electrical terminal plate, and tighten the loosed one. Check the inverter, programmable controller and circuit board, and remove the dust or dirt on them by the compressed air.

4. Maintenance and clean for machine every day or every shift.

(1) Clean the machine each time after packaging.

(2) Turn off the power before cleaning the machine to low the temperature of heating part.

(3) Never spray the water or steam directly on the machine when cleaning.

(4) Main components to be cleaned:

*Remove the product chips store up in the conveyance line of the product by compressed air or in other way.

*Brush off the film chips adhered to the sealing surface by the wire brush applied with the silicone oil.

*Clear the dirt on the control panel, safety cover and operating surface by a piece of soft cloth.

*Conductive ring of the mid sealing tool and end sealers: clean it once a week or two weeks. Clean the conductive ring by the back of the sandpaper with the master power off.

5. Maintenance and clean for machine every month.

(1) Apply the lubricating grease on the bearing of the end sealers.

(2) Apply the lubricating grease on the gear and chain (pulley) of the driving unit.

(3) Check the tightness of the chain and belt of the driving unit, and tighten the loosed one.

(4)Check the tightness of the fastening screw or nut of all parts, and tighten the loosed one.

6. Relevant inspection for machine once a half year.

(6) Check the wear intensity of the belt of the driving unit, and replace the worn-out one.  

(7)  Check the wear intensity of the rubber roller, and replace the one affecting the film advancing effect.

(8) Properly adjust the brake unit of the film-carrying roller.

(9)  Check all wearing parts, and immediately replace the damaged one.

Check the fastness of the wiring on the electrical terminal plate, and tighten the loosed one. Check the inverter, programmable controller and circuit board, and remove the dust or dirt on them by the compressed air.