Complaint
1. Detailed description:
In aggressive industrial applications,equipment where high impact , high abrasion inevitably suffer mechanical attack, chemical attack, corrosion, or by a combination of these three modes.
Ultraming Ceramics can offer various of ceramic liner plate for customer's abrading environment. Composite ceramic wear liner is intended for the toughest applications with very high materials. when a combination of extreme wear and impact resistance ans long wear life is needed , Ultraming offer composite ceramic wear liner with large and hard ceramic bricks vulcanized into a matrix of wear resistant rubber .due to its elastic properties the rubber acts as a dampener. It makes it possible to use this product in applications with a lot of impact without the risk of crushing the ceramic bricks .
2.Product features:
> High hardness
> Superior abrasion and impact resistance
> Corrosion and chemical resistance
> Light weight
> Easy installation by epoxy resin or bolt
> Improve your working environment-noise, vibration and safety
3. The alumina ceramic tiles for vulcanization including:
- Square tile: 10x10x2~10mm, 17.5x17.5x2~15mm, 20x20x2~15mm, 33x33x7~25mm, etc.
- Ceramic Plate: 100x100x6~50mm, 150x100x6~50mm, etc.
- Hexagonal tile: S12xT3~20mm, S19xT6-25mm
- Dimple tiles: 20x20x4-10+1(with 5 dimples), 20x30x5~15+1(with 18 dimples), 20x20x5-10mm( with 13 dimples)
- Ceramic Block: 40x40x40mm, 32x32x22mm, 38x38x38mm,etc.
- Ceramic Cylinder/rod: 6x6mm,13x13mm,20x20mm, 31x31mm,50x50mm etc.
4. The main benefits of the ceramic rubber composites:
- Excellent wear resitance
- Excellent anti-impact due the elastic property of the rubber
- Easy to be installation and then reduce downtime
- Reduce the sould pollution.
5. Applicatiion of equipments
- Bins
- Feeders
- Chutes
- Bunkers
- Storages
S.No. | Material | Attributes | Properties |
1 | Ceramic | AL2O3 | 92%-95%,ZTA |
Moh's hardness (scale) | 9 | ||
Density | >3.60 g/cm3 | ||
Abrasion | ≤0.0002g(P=76N n=800rpm t=30m) | ||
Fracture toughness KIC | ≥4.8 Mpa·m1/2 | ||
Flexural strength (20ºC, Mpa) | ≥280 Mpa | ||
Compressive strength | ≥850Mpa | ||
Rockwell hardness | ≥80 HRA | ||
Thermal conductivity(normal temperature) | 20w/m.k | ||
2 | Rubber | Component | natural rubber,nitrile-butadiene rubber ,Flame Retardant ,others |
Density | ~1.4g/cm3 | ||
Tensile strength at break | ≥15Mpa | ||
Elongation at break | ≥250% | ||
Shore Hardness | 48-65 | ||
Adhesive between tile and rubber | ≥3.5 Mpa | ||
Adhesive between rubber and equipment | ≥3.5 Mpa | ||
Thermal conductivity.(normal temperature) | 2w/m·k | ||
Aging period | ≥15 Years | ||
Working temperature | -50ºC - 200ºC | ||
3 | Steel plate | Material | Q235A |
Density | 7.85g/cm3 | ||
Thickness | 5-6mm | ||
4 | Adhesive | Appearance | Brown glutinous liquid |
Solid content | 20±3% | ||
Viscosity | ≥2.5 Mpa | ||
Peel strength | 48h N/2.5cm≥120 | ||
Compressive strength | ≥850 Mpa | ||
Working temperature | -20ºC - 100ºC |
Whole Plate (mm) | 200x200, 250x250, 300x300, 400x400, 500x500, 600x600 |
Ceramic Size (mm) | Square Tile: 10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc. |
Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc. | |
Locking block with lock and groove: 38x38, 40x40, 30x30,etc. | |
Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with | |
Ceramic Thickness (mm) | 1.5-50mm |
Alloy Steel Size (mm) | Thickness: 3-10mm |
Rubber Thickness (mm) | Depends on the impact stress expected. |
Factory:
Zibo Qimingxing New Material Incorporated Co., Ltd has been founded in 1997 and covered the area of 160mu,having more than 260 staffs in which the technical staffs account for 35%. The company has set up their wholly owned subsidiary, Shandong Ultraming Fine Ceramics Co., Ltd, Shandong Yilaisheng New Material Co., Ltd, Zibo Xingao New Material Research Institute Co., Ltd. The annual production of wear resistant ceramic and grinding media is 18000 tons. Our factory passed the ISO 9001:2015 standard quality management system certificate and successfully listed on the new OTC market in January 2017. The stock code is 870601.
Our products are also exported to many courtries and build long-term business relationship with customers.
Every year we also go to many exhibitions all over the world.
