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Custom High Precision Mass Die Casting Aluminum Alloy Stainless Steel Zinc Casting
Custom High Precision Mass Die Casting Aluminum Alloy Stainless Steel Zinc Casting
Custom High Precision Mass Die Casting Aluminum Alloy Stainless Steel Zinc Casting
Custom High Precision Mass Die Casting Aluminum Alloy Stainless Steel Zinc Casting
Custom High Precision Mass Die Casting Aluminum Alloy Stainless Steel Zinc Casting
Custom High Precision Mass Die Casting Aluminum Alloy Stainless Steel Zinc Casting

Custom High Precision Mass Die Casting Aluminum Alloy Stainless Steel Zinc Casting

Min.Order: 1
Product origin: Shenzhen, Guangdong, China
Infringement complaint: complaintComplaint
US$ 0.102 ~ 2.68

Description
Custom High Precision Mass Die Casting Aluminum Alloy Stainless Steel Zinc Casting
Description:
Materialstainless steel ,carbon steel ,alloy steel, brass, aluminum,zinc alloy,ductile Iron,grey iron, etc,according to customer drawings and specifications.
Casting processSilica Sol casting ,composite casting, soluble glass casting, sand casting, gravity casting, permanent mold casting, high pressure die casting, low pressure die casting, ect.
Additional machiningturning , milling, drilling, grinding, threading, CNC machining, etc.
Surface treatment sand blasting, shot/ bead blasting, polishing, plating, acid treatment, anodizing, painting, powder coating,passivating,electropolishing ect.
Toleranceprofile dimension +/-0.02mm, hole diameter  +/-0.005mm.
ApplicationIndustrial machinery parts, Marine hardwares, Pipe Fitting Parts, Textile machinery parts, Sport facility parts, Pneumatic tools parts, Fluid equipment parts, Copper alloy parts, Food machinery parts, Auto parts, Elevator Parts, Air compressor Parts, Electric machine & hardware fittings, Mining & earthmoving machinery accessories, pump body and valve 
 
 


 
Investment Casting Process
 

NO:1 Metal Die Casting
Based on the drawings and requirements of the desired cast part,the metal die or mold,usually in aluminum, will be design and produced.The cavity will form the same sized and structure of desired cast part.

NO:2 Wax Injection
Also as known as pattern formation,Lost wax casting patterns are created by injecting molten wax into the metal die above. 
 

NO:3 Slurry Assembly
The wax patterns are then attached to a gating system,which usually is a set of channels through which a molten metal flsows to the mold cavity.After that,a structure like a tree is formed,which is suitable for mass production.
 

NO:4 Shell Building
The investment casting outer shell casing is built up through dipping into a ceramic bath and then immediately coated with sand for several times.
 

NO:5 De-waxing
The inner cavity of precision investment casting is then dewaxed,which leaves a hollow outer ceramic shell layer.The hollows are just the same space as the desired castings.
 

NO:6 Pre-Pouring Analysis
Pre-pouring analysis means that the foundry need to check and analyse the chemical composition of the molten metal to see if they are meet the require numbers or the stardard.some times,this analysis would be made several times.

NO:7 Pouring & Solidification
The ceramic shell with cavity should be pre-heated before pouring.This prevents shock and the ceramic shell from cracking once the liquid metal at a high temperature is poured into the cavity.
 

NO:8 Sawing or Cutting
Once the metal has cooled and solidified,the cast part is then removed from the gating system tree cluster via shaking,cutting or friction sawing off the individual cast part.
 

NO:9
Shot Blasting and Secondary Processing
The casting part is then fully customized through grinding or additional heat treatments.Secondary machining or surface treatment might also be required depending on the requirements or the part.
 

NO:10 Packing and Delivery
Then the lost wax casting part will be fully tested for the   dimensions,surface,mechanical properties and other required tests before packing and delivery.
 


 




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