Semi Servo Ladies Sanitary Napkin Machine

Min.Order: 1
Product origin: Huai'an, Jiangsu, China
Infringement complaint: complaintComplaint
US$ 300000 ~ 450000

Description

Semi Servo Ladies Sanitary Napkin Machine

Product Description

Sanitary napkin production line includes main machine, glue applicatos, packing system and other accessory equipments include air compressor, vision detection system and metel detection machine etc. Sanitary napkin machine can produce both fluff pulp type and ultra-thin type, with wings and without wings.
We can customize the sanitary napkin with quick-easy package ,individul package and straight package.
This machine will need following materials:fluff pulp,non woven,tissue,film,SAP, glue,ADL,air laid paper, release paper, quick-easy tape

Semi servo sanitary napkin machine frame structure and main characters

Reasonably solid square steel frame: Panel 25mm thick, adopt specular paint, 6 surfaces processing, solid cage with 60 * 60mm square steel in module design, the base frame with square tube 100mm × 100mm, 18mm thick bottom plate, 6 surface processing also ,widening after gearbox for repair. Spliced type main board by screw, make sure the high efficiency .

Glue applicators put on the 2nd platform, shorten the glue supply distance

The main air suction bucket is installed with negative pressure display; the air scoop driven wheel is installed with quick fixture to facilitate the removal of the belt; the lower side of the conveyor belt above the material is installed with support plate to prevent the polymer and foreign matters from falling and polluting the lower material (the belt specification is labeled for maintenance)

2. Crusher system

3. Fluff forming system

4. SAP feeding system

5.Tissue, roll diameter φ800mm (airlaid paper,roll diameter φ1000mm) supply:

6. Fluff core wrapped by tissue

7.Absorbent paper supplyφ1200mm

8.Absorbent paper short cutting device

9.Fluff core inner cut device 1 set, adopt the frame type tool holder structure to improve the service life of the tool roller

10. The waste at both ends of the core body is sucked and collected

11.Top sheet nonwoven(perforated film) supply, roll diameter φ800mm

12. Bottom film supply, roll diameterφ600mm

13.Bottom nonwoven supply, roll diameterφ800mm

14. Central release paper device, roll diameter: φ500mm

15. Central release paper cutter

16. Forming cutter

17. Wastage recycling unit

18. Product 180 degree overturn

19. Wing release paper adding unit, φ500mm

20. Wing release paper cutter

21. Product 90 degree turn round

22. Packing film supply, roll diameter φ800mm

23. packaging film and product adhesive roller

24. Second grade warp

 

25. Product quick easy package exhaust

26. Quick easy tape adding unit

27. Quick easy package sealing

28. Quick easy package cutting unit

29. Reject exist, auto rejecting (air blow)

30. Two way output device

31. Reserve stacker and auto bagger machine

32. Driving system

Adopt several servo motors for transmission controlling, main raw materials unwinding driven by frequency control, to guarantee the precision and stability of the machine in high speed, and can realize not change any transmission parts to change the product's size, can directly set on PLC, easy to operate and maintain

All cutter racks adopt with CNC processing, guarantee the precision of bade and prolong the cutter's lifetime

Cutter adopts servo planetary reducer+ universal joint coupler transmission

Stressed timing belt is widen

33. Air supply

Vacuum, drum former, dust and wastage collection during production process adopt with several sets air pump and positive pressure blower

Air supply is set on the top of machine, made by stainless steel drawing tube, reduce the static electricity, high pressure blower unified air supply, pressure can be adjusted

Wastage pipe made by PVC material, each 2 meters has transparent pipe for observing

There are two gas supply lines, one is a pressure-holding line for the cylinder and solenoid valve, and the other is a pressure-relief line for the glue gun and waste discharge, without interference.

Air tube is set on the top of machine, unified conveyed by galvanized pipe, connect necessary distributing pipe at the nearest place, neatly arrangement

Product Parameters

1

Design speed

800pcs/min

2

Working speed

600 pcs/min

3

 

Qualified rate

98%(calculate based on 7.5 hours, the rate between qualified products and total production quantity, except substandard products caused by glue applicator error)

4

Production efficiency

≥90%( calculate based on 7.5 hours, the rate between real production quantity and theory production quantity)

5

Capacity

170KW (Not including the glue applicators)

7

Power

Three phases four wires 380V/50Hz (ground wire)

8

Wire

3×120mm2+1×50mm2+1×25mm2

9

Lowest pressure

6 kg/cm2 ≥0.6mpa

10

Air compressor

2.8 m3/min

11

Total weight

About 70 tons

12

Machine size

29*3*4.5 M (L*W*H)

13

Working space

38*7*4.5 M (L*W*H)

14

Machine color

Off-white (can be changed by order)

15

Product size

One size (according to order)

16

Containers

4×40HQ

17

Packaging:

PE cover packing in container

Features at a glance

Web Guide SystemGlue Application SystemHuman Machine Interface
 NameBrandOrigin
1Servo motorMitsubishiJapan
2Auto web guiderFIFEUSA
3Touchable screenBannerUSA
4PLC controlling systemMitsubishiJapan
5SensorBannerUSA
6Safety productionShneiderFrance
8Cutter raw materialM7USA
9Gear according to usageBEM/NSK/SKFGermany/Japan/Sweden
10Timing beltOptibelt or GatesGermany/USA
11Low voltage electronicShneiderFrance
13Temperature controlling systemOmronJapan
15Pressure regulating valveAirtacChinese Taiwan
16Pneumatic elementAirtacChinese Taiwan
17Solenoid valveAirtacChinese Taiwan
18Moisture separatorAirtacChinese Taiwan
19Automatic fault alarmMitsubishiJapan

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