No. | Item | Description |
1. | Raw material | Fruit puree or fresh fruit, such as apple, banana,mango,apricot,kiwifruit,papaya,berry,guava etc. |
2. | Ingredients | To mix with appropriate quantities of sugar, pectin, acid, and colour |
3. | Main processing flow | Fruit washing---peeling&deseeding---cutting&pulping---mixing---dosing&scrapping- Drying--packing--fruit leather |
4. | Processing capacity | 2-3 tons/day (3 batches) |
5. | Main machine | Supplied by SHJUMP as described below |
Key machine name | Description |
Bucket Elevator | 1. Smooth bucket structure against clamping fruits, suitable for tomato, strawberry, apple, pear, apricot, etc. 2. Running stably with low noise, speed adjustable by transducer. 3. Anticorrosive bearings, double sides seal. |
Air Blowing Washing Machine | 1 Used to wash fresh tomato, strawberry, mango, etc. 2 Special design of surfing and bubbling to ensure a through cleaning and lessening the damage to the fruit as well. 3 Suitable for many kinds of fruit or vegetables, such as tomatoes, strawberry, apple,mango,etc. |
Peeling, pulping & Refining Monobloc | 1. The unit can peel, pulp and refine fruits together. 2. The aperture of strainer screen can be adjustable (change) based on customer's requirement. 3. Incorporated Italian technology, high quality stainless steel material in contact with fruit material. |
Mixing tank | Used to mix the fruit pulp with ingredients such as sugar, pection etc. |
Evaporator | 1. Adjustable and contrllable direct contact heat treatment units. 2. Shortest possible residence time, presence of a thin film along the entire length of the tubes reduces holdup and residence time. 3. Special design of liquid distribution systems to ensure correct tube coverage. The feed enters at the top of the calandria where a distributor ensures film formation on the inside surface of each tube. 4. The vapor flow is co-current to the liquid and the vapor drag improves the heat transfer. The vapor and the remaining liquid are separated in a cyclone separator. 5. Efficient design of separators. 6. Multiple effect arrangement provides steam economy. |
Scrapper | The fruit scraping machine comprises a scraping platform that is provided with a tray supporting plate that can move up and down reciprocating and a scraper that can move back and forth along the supporting plate.And the scraping platform is provided with a hopper, the hopper is connected with a storage tank(supplied by customer). |
Dryer | This drying room system uses high-temperature hot water (95°C) produced by a hot water boiler to heat the air inside the drying room through a 304 stainless steel high-efficiency heat exchanger. Under the drive of a circulating fan, the internal moisture of the material evaporates continuously. And the hot and humid air in the drying room is discharged into the outside air through the dehumidifying fan until the material reaches the drying requirement. |
1). Layout design service: We make accurate processing line layout design according to customer's factory size; if required, we could make whole factory layout design.
please kindly understand that the production line is a highly customized product. Our company is capable to design a processing line with capacity 10T-1500T per day. The machine configuration also will be varied based on the automation degree and the final products type you want to get.Therefore,If you need a quotation proposal from us, please contact our staff and offer the following data to serve you better: 1.What's the estimated capacity? Namely,how many fruit will be processed hourly? 2. What's the final product you want to make? 3.Which kind of package you will use? 4.When and where you want to start this project? 5.Will this project be cost-oriented or quality-driven? (Note: if you are agent & trading company& or any middle role in the project, please clarify in your message for direct communication and mutual benefit ) |