Complaint
NO. | Name | Percentage | Usage |
1 | Pyrolysis oil | 40%-45% | can be sold directly. make diesel and gasoline by use oil distillation machine. can be as fuel. |
2 | Carbon black | 30% | can be sold directly. make fine carbon by use carbon black refining machine. make pellet by use carbon make pellet machine. |
3 | Steel wire | 15% | can be sold directly. make steel bloom by use hydraulic press-packing |
4 | Oil gas | 10-15% | can be as fuel burn by use gas burn system (pyrolysis machine included) extra gas also be storage as fuel for other heating. |
1.Tyre transported to reactor to pyrolyze by auto feeder.
2.Oil and gas from pyrolysis go into gas-liquid separating tower and separate, and enter into condenser to liquify , to get fuel oil, then enter into oil storage tank.
3.Coarse carbon black and steel wire from pyrolysis are output by automatic slag remover, transported to carbon black processing system by cooling hoist. Separate steel wire and carbon black through the magnetic separator,to get industrial carbon black and steel wire.
4. Steel wire pulled out by winch, compressed into pieces, and do steel scrap process.
5. Flammable gas enter into waste gas tank and processed. Then extracted by vacuum pump, enter into water sealed tank and send to hot air furnace to burn.
Capacity | 5 t/d | 8 t/d | 10 t/d | 15 t/d | 30-50 t/d |
Working Type | Batch | Batch | Batch | Batch | Continuous |
Reactor size(m) | D2.2*L5.5 | D2.6*L6.6 | D2.8*L6.6 | D2.8*L8.1 | D1.2*L24 |
Reactor material | Q245R | Q245R | Q245R | Q245R | 310S stainless steel |
Power | 29.4KW | 29.4KW | 32KW | 34KW | 100KW |
Heating Fuel | Pyrolysis oil /coal/ wood/natural gas ( if you use fuel oil gas heating material , then the oil burners are required | ||||
Burners | 3*300,000 kcal | 3*300,000 kcal | 3*300,000 kcal | 4*300,000 kcal | 12*30000kcal |
Working pressure | Normal | Normal | Normal | Normal | Normal |
Landing Area | 200m2 | 250m2 | 300m2 | 350m2 | 700m2 |
Number of Containers | 1*40FR+1*40HQ | 1*40FR+2*40HQ | 1*40FR+2*40HQ | 1*40FR+2*40HQ | bulk cargo |
Noise (dB) | ≤60 | ≤60 | ≤60 | ≤60 | ≤60 |
Cooling Mode | Circle Water | Circle Water | Circle Water | Circle Water | Circle Water |
The whole waste tyre pyrolysis production line is mainly composed of six parts :
1. Pyrolysis reactor : the main body of the complete line, the internal reactor is rotating when production,and the temperature inside is over 500ºC. Because of the excellent insulation layer , the heating efficiency is high.
2. Condensing system: The oil gas will be turned to liquid oil through the condenser . As the large cooling area and distance ,its cooling effect is very good .
3. Feeding system: Our patent product .With the auto feeder machine , it just takes 2 hours to feed 12 ton raw materials. Saving labour and time.
4. Heating system: It can use pyrolysis oil and combustible gas produced from production. So the system can run with its own fuel supplies, saving operating cost. Besides , it also can use coal , wood ,gas as heating fuel.
5. Dedusting system: Purifies the smoke to ensure clean air emission. We provide different types of de-dusting device to meet different requirement of customers.
6. Discharging system: Carbon black is discharged out in a sealed condition to avoid ash flying. And the water jacket outside the screw conveyor provides cooling function when carbon black is discharged.
Q1:Can we visit your operation site?
A1:We need to speak with our customer and get the permission, but we can operate the demo plant in our factory;
Q2: Can we get diesel from the process?
A2: No, it is non-standard diesel after the refinery process;
Q3: What is the use of carbon black after pyrolysis process?
A3: Normally it also can be used as fuel after the pellet process.
