Description
YH-500HMY
DMTG HARD WAY TURNING AND MILLING MACHINE WITH Y AXIS
1. Bed process structure: one-piece bed structure Strong cutting ability and wide processing range
Best Optimization Structural Analysis
Through structural analysis, the main unit structure is optimized, and by reducing the height of the equipment, it can also maintain the dynamic stiffness of the bed during heavy cutting. High-strength HT300 cast iron integrally formed strong structure bed. Medium-frequency quenching rectangular guide rail (52-54°), precision grinding in one clamping, special wear-resistant sheet on the slide plate, precision fit by manual scraping, bearing seat, motor seat are assembled by scraping mosaic. Moreover, the YH-500H series adopts a 30-degree inclined bed, which greatly improves its processing stability and accuracy retention.
Separately integrated cutting fluid tank The coolant tank is installed in front of the bed to prevent leakage and maintain stability by using high-power coolant processing.
guideway:box guideway
All axes of YH-500H series adopt box-type guide rail design, which has better moving ability. The box-type guide rail has a strong ability to offset the vibration caused by cutting, reduce tool loss and improve processing stability. Sealed built-in structure: The design of the X-axis of YH-500H series adopts a sealed built-in structure, which can minimize the damage to the turret by chips.
spindle:heavy cutting and high accuracy
For the spindle for heavy cutting, the shaft design adopts the structural design that is often used in large machine tools. The combination of double cylindrical roller bearings and angular contact ball bearings provides excellent heavy-duty machining capabilities. In addition, the machinability is improved by adopting multi-channel belts, and the problems of noise and belt slippage are reduced. The spindle design adopts a labyrinth structure to reduce the possible damage to the bearing caused by the coolant and improve the machining stability. (2800 r/min) can be used for high-speed precision cutting for users, suitable for mass production and manufacturing complex shapes, Products with high rigidity requirements, high precision requirements and high finish.
tailstock heavy high rigidity structure
Servo powered turret: Line rail structure, high rigid overall design, with high precision three-plate radial clutch, to ensure high positioning accuracy, repeat positioning accuracy, with servo motor to drive the cutter head to rotate, for two-way or any nearby tool selection, using hydraulic pressure The principle is to relax, clamp the clutch, cooperate with the proximity switch to feedback the clutch action signal, and quickly and accurately achieve the tool change action, with good rigidity, precision, and dynamic response characteristics
manual scrap
1. MT5 movable top, the sleeve is extended hydraulically, the drag plate drags the tailstock, and it is locked manually.
Bed saddle, pallet, spindle combined surface tailstock, screw seat, motor seat All are manual shoveling assembly process.
chuck and cylinder
Taiwan (Korea) high-speed rotary chuck oil cylinder is adopted, and an automatic chip removal device is selected at the same time, which can greatly reduce the labor intensity of the operator and realize safe and efficient production. The above functional components can be programmed and controlled, and can be designed and installed according to the special requirements of users Various special fixtures.
Model parameters: unit (mm) models Item YH-500HMY Main parameters swing diameter on bed Φ680mm Maximum machining diameter Φ410mm Processing diameter on slide plate Φ350mm Maximum processing length Maximum turning length 380mm, maximum milling length 430mm Spindle and Chuck Parameter Spindle Head Type A2-8(10") Spindle motor power 11-15KW (high torque motor) Maximum spindle speed 2800rpm Spindle hole diameter Φ82mm Bar diameter Φ75mm Feed part parameters X/Z axis screw specifications 3210/4010 X-axis limit stroke 250mm Z-axis limit stroke 610mm X, Z axis motor torque 20N.M - axis travel ±50
- Y axis motor 11.8N.M
- X, Z axis connection method direct connection
Precision Machining precision IT6 Repeat positioning accuracy 0.003mm Servo Turret Servo Power Turret BMT55MY/ER32/4000/min Turret center height dimension 215 Tool size 25×25 Boring tool holder size 40mm Power head motor 2.7KW Power tool holder ER32/4000 rpm Tailstock part Quill diameter 100mm quill stroke 80mm Tailstock maximum stroke 500mm Tailstock sleeve tapered hole Morse 5# Appearance Bed form and inclination (length×width×height) integral type 30° 3248/1650/1765 Weight Weight (approximate weight) T 5T System FANUC TF (3 packages + the first round of fallback function + helical interpolation function) Configuration table of main purchased accessories: Serial number Name and specification Quantity Origin/model 1 Bed cast iron 1 set HT300 cast iron 2 systems 1 set of FANUC TF (3 packs + the first round of fallback function + helical interpolation function) 3 X.Z servo motor 1 set βis22B/2000, βis22/2000 4 Spindle motor 1 set βiIP22/8000 5 Spindle bearing 1 set SKFP4 6 X-direction ball screw 1 set PMI C3 grade 7 Z direction ball screw 1 set PMI C3 grade 8 X/Z screw bearings 1 set NSK 9 Hollow 10-inch hydraulic chuck 1 set South Korea SEOAM/CHANDOX10 Hollow 10-inch hydraulic cylinder 1 set South Korea SEOAM/CHANDOX 11 Servo power turret 1 set JTP 12 power motor 1 set ais12/4000 13 Assembled spindle 1 set SKFP4 14 Electric cabinet temperature control air conditioner 1 set Xinxia 15 Cooling system 1 set, one water pump 16 External hydraulic system 1 set Taiwan 17 Automatic lubrication system 1 set Hegu/Proton 18 Main switch, contactor/overload protector 1 set Schneider electric components 19 fully enclosed sheet metal/protective cover 1 set self-made 20 Work completion indicator light 1 outsourcing 21 Energy-saving work lamp 1 Outsourcing 22 foot switch 1 outsourcing 23 Operation Manual 1 set FANUC 24 maintenance tools 1 set outsourcing Note: Due to the untimely supply of spare parts and other reasons, some spare parts may not match the configuration list. We will use other brand parts of the same grade, and the actual machine tool shall prevail. Standard configuration: - FANUC TF (3 packs + the first round of fallback function + helical interpolation function)
- New generation X, Z axis servo drive
- Rotary cylinder
- 10 inch hydraulic chuck
- 12-station servo power Y turret
- Hydraulic system (with pressure maintaining, high pressure oil return filter device)
- Cooling device (the turret can discharge water from the center)
- Automatic lubrication system
- Lighting system
- Cooling system
- Warning lights
- Random Tools
- Operating Instructions
- 3 bores 3 outer circle 1 end face
15.1 0 degrees and one 90 degrees driven tool holder 16 Chip removal machine and chip receiving trolley \Optional: Power tool holder (0°90°), automatic door, automatic IO interface, Chuck blowing, automatic loading and unloading, tool setting instrument, feeding machine. YH-500HMY OVERAL SIZE:
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