Rod Breakdown Machine with Continuous Resistance Annealer and Continuous Wire Coil Pay-off

Min.Order: 1
Product origin: Wuxi, Jiangsu, China
Infringement complaint: complaintComplaint
US$ 189999 ~ 199999

Description
Rod breakdown machine with continuous resistance annealer and continuous wire coil pay-off
Application:
The machine is used for drawing 32 copper wires from max. Φ1.8mm to min. Φ0.15mm at same time.

The speed of main machine and take-up are all frequency controlled, and regulated by a PLC with professional program. Its tension is stable, and it has good synchronization. The elongation of copper wire is uniform. The speeds are precise at the states of start and stop, which reduces the length of raw wire.


 
Send inquiry, we will recommend the suitable machine for you! 
Product Description
No.ItemPerformance indexRemark
1Wire inlet diameter32*Φ1.8mm 
2Wire outlet diameter32*Φ0.15mm 
3Drawing pass24 
4Elongation1.10~1.25 
5Max. drawing speed1500m/min  
6Max. annealing speed1500m/min For Φ0.2 output
7Max. annealing current3600ADC
8Max. annealing voltage55VDC
9Motors for main machine36~800NmPermanent magnet synchronous servo motors
10Motor for single spooler15kWSiemens BEIDE
11No-load noise85db 
12Steam generator3m³/h 
13Total power700kVA 
Detailed Photos

 


Type: Overhead and vertical type.
Max. basket size: Φ1150mm.
There is a alarm of wire break.


Features:
1.Capstans are placed on one line, and it is easier to maintain than two lines arrangement type.

2.Drawing capstans is made of 45# steel through treatments of forging, hardening and tempering, and coated by Zirconia ceramic ring, to increase lifetime.

3.There is a seal ring on the final die holder to prevent lubricant linkage.

4.Bearing lubricant oil pump is set externally and driven by a dedicated motor independently connected with electrical system.
No.ItemPerformance indexRemark
1Cooling typeSpray type 
2SpeedSize (Φ: mm)Speed (m/min)International grade A copper, and the strength is no more than 280Mpa
0.151200
0.201500
0.251320
0.301200
0.40720
0.65480
3Number of capstans24 
4Number of layers16 
5Size of final CapstanΦ120mm 
6Motor60~500NmSelf-produced
7Bearing NSK (Japan)
8Oil seal NAK (Taiwan)
 

It has an air pressure sensor. When air pressure is lower than set value, it will send out a stop signal. It is safe and reliable.
The spooler is full welding structure. It is compact, good rigidity, and easy for installation.
No.ItemPerformance indexRemark
1Suitable wire diameterΦ0.15~0.5mm 
2Spool sizePND630PND500 is compatible
3Max take-up speed25m/swhen bobbin size≥Φ350
4Spooler motors15kW/1470rpmYX2-220M-4
5Traversing motorServo motorYASKAWA
6Traversing pitch6mm/rInfinitely adjustable
7Traverse max width460mm 
8Traversing motor1.5kW 
9Clamp typePneumaticMechanical lock in case of reversing
10Brake wayPneumatic brake 
11Meter counting error ratio≤3‰ 
12Take-up no-load noise85db 
 
Electrical control system
There is a remote monitoring system, which can send the machine information and alarm to our service technician. Our service team can prevent the failures and solve some problem remotely. This system can improve running stability and reduce maintenance time.
 
No.ItemPerformance indexRemark
1Power380V/50HzThree phases five wires
2Motor driverInvertorsDanfess
3PLCS-1500Siemens
4Color touch screen5.6 inSiemens
5Relay and contactor<63ASiemens
6Relay and contactor≥63AMade in China
7Contactor<63ASiemens
8Contactor≥63AMade in China
9Air switch<63ASiemens
10Air switch≥63AMade in China
Packaging & Shipping
Finished product

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Company Profile


Our company has a long history in Cable Production Line Manufacturing. The equipments of production line is popular all over the world and won great recognition from our esteemed customers. Our company has a technical administration team whom engages wire and cable equipment industrial more than twenty years, as well as experienced engineer and skilled workers, our honest business reputation and good sales achievement win the trust from our domestic and overseas customers, the products are exported to United States, France,Spain,Portugal, New Zealand,Brazil, Mexico, Chile,South Africa, Zambia, Egypt, South Korea,Singapore, Indonesia, Thailand, Iran, etc.

Our Advantages

 

FAQ

− Q: Are you the manufacturer or trading company?

A: We are the manufacturer. We have a group of highly qualified engineers and experts, who have been working in the field of OFC equipments.

− Q: What is your company's main production?

A: We specialized in optical fiber and optical cable machine researching and manufacturing. Our products include Optical fiber coloring and rewinding machine series, Optical fiber secondary coating line series, Optical cable stranding line, Optical fiber cable sheathing line series and other optical cable equipment.

− Q: What can we offer our customers?

A: Our professional production and technical personnel can train our customers' employees and ensure the smooth production of customers. And will provide our customers with after-sales service.

− Q: How long is the machine warranty?

A: Warranty period of one year (since the completion of mechanical debugging at the buyer's factory)

− Q: Why do I choose your company?
A: We have more than 10 years of professional experience in the production of cable machinery, providing high-quality, high-security products.

We have an experienced team of skilled workers and engineers.

We can support overseas training engineers.

We can customize the design, to accept the customer's sample design.

We can provide customers with after-sales service.

In order to quote the accurate machine for you, we need the following infomation:
1.Industries used: cable, copper processing, enameled wire.
2.Drawing material: copper wire or aluminum wire. How many tons are used in a month?
3.Commonly used specifications

 

Welcome to inquiry!

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