CNC High-Speed Drilling Machine for Plates

CNC High-speed Drilling Machine for Plates Model PHD3030A/2

 
Product description:
 
Mainly for work-pieces like tube sheets, flange parts, slight milling and etc. Both of external cooling twist drills and internal cooling carbide drills can be adopted on this machine. Multiple drills can work simultaneously or independently, CNC control, very easy to operate, the automation, high precision, economic of scoop and mid/small production can be realized.
 
Drilling box is rigid precise spindle, BT50 inner cooling from Taiwan, attaches blowing device in spindle taper hole, able to adopt carbide drill with inner cooling head, high precision. Equips with hydraulic tool cylinder from Taiwan, using hydraulic spring to do auto tool loosing, tool pulling, also set tool tightening monitoring device, and co-locking protecting device. Very easy to load/unload tools. Spindle is driven by high-power motor especially designed for spindle.
 
Optimized the machine bed structure, appropriately increased bed section size, make the rib plate distribution more reasonable, increase the rotation and machine rigidity. Gantry adopts multiple cavities inner rib plate structure, optimized the thickness the rib plate, and reduced the weight without changing gantry rigidity. Increased the fast response ability of the machine.
 
Optimized the X direction guide protection shield, widened support rollers of protection shield, increase the contact surface between rollers and guides, make the protection shield movement more stable and faster.
 
Adopt the ball screw of Dia.63mm, screw lead 40mm for X and Y axes, transmission ratio i=.5, the moving speed of gantry and horizontal slip way is 16m/min. Z axis adopts ball screw of Dia.50mm, screw lead 20mm, transit by time belt, transmission ratio i-2, moving speed of ram (Z axis) is 10m/min.
 
The hydraulic system uses for auto unclamping mechanic, the weight balance of ram type drilling box and high pressure locking device etc, adopts unite oil supply; all the key hydraulic parts are imported oversea or purchased from joint venture enterprises, in order to solve oil leaking and convenient to maintain, uses superimposed valves.
 
Equips with plate chain type chip conveyor, chip and coolant are collected into conveyor, and transport to cart, very easy to operate; coolant can be recycle. Also equips with inner cooling and external cooling, there is liquid level checking device in the cooling box.
 
Equips with auto lubrication system, regularly pumps the lubricating oil into each and every parts including blocks, ball screws and bearings, avoid manual tedious lubrication work, prolong the usage life of parts
 
CNC system adopts Fagor8055 or Siemens 840Dsl, with electronic hand wheel, powerful functions, can be operated easily. Equips portable computer and RS232 ports, with pre-view and re-view function, operation interface adopts human-computer dialog, error compensation, auto alarm functions, can realize CAD-CAM auto programming.

   CNC High-speed Drilling Machine for Plates Model PHD3030A/2
  1. Specification of PHD3030A/2

Name of Parameter	Item	Value
Max. distance between hole centers	Length × Width	3000×3000mm
Max. thickness of work piece		250mm
Vertical ram-type drilling head	quantity	2
	Morse tamper	BT50
	Max. drilling diameter (normal carbon steel )	φ40mm(carbide drilling head)
		φ50mm (high speed twist drilling head)
	Drilling depth/drilling diameter	≤5(carbide drilling head) Max.depth is 200mm
	Rotation speed of spindle (stepless frequency conversion )	30-2400r/min
	Motor power of spindle	2×22kW
	Max. output torque of spindle(n≤600r/min)	360Nm
	Distance between bottom surface of spindle and worktable	260-760mm
Longitudinal movement of gantry (X axis)	Max.stroke	3000mm
	Movement speed of X axis	0-8m/min
	Motor power of X axis	2×3kW
Transverse movement  of drilling head  (Y axis)	Max. distance between two spindles	3000mm
	Movement speed of Y axis	0-8m/min
	Motor power of Y axis	2×3kW
Feeding movement of vertical ram(Z axis)	Stroke of Z axis	500mm
	Feeding speed of Z axis	0-5m/min
	Motor power of Z axis	2×3kW
Positioning precision	X,Y axis	≤0.08mm/full length
Repositioning precision	X,Y axis	≤0.04mm
hydraulic system	Pressure of hydraulic pump/flux	6.5MPa /25L/min
	Motor power of hydraulic pump	3kW
Pneumatic system	Compressed air  pressur	0.5MPa
Swarf conveyor and cooling	Type of swarf conveyor	Plate-chain
	Quantity of swarf conveyor	1
	Speed of swarf conveying	1m/min
	Motor power of swarf conveyor	0.75kW
	Cooling way	Internal& external
Automatic lubrication  system	lubrication pressure	2MPa
	Oil filling capacity	0.1mL
	Lubrication period	6-10min
Electric system	CNC system	FAGOR8055
	No.of CNC axis	6
Total power of motor		About 75kW
Size of machine	Length X Width X Height	About 7600×6100×3300mm

 
2. List of outsourcing parts

Serial No.	Name	Brand	Country
1	Ball linear guide	HIWIN	Taiwan China
	Roller linear guide	Schneeberge	Switzerland
3	CNC system	FARGOR8055	Spain
4	Feeding  servo motor and driver	Panasonic	Japan
5	Precise spindle	Kenturn	Taiwan China
7	Hydraulic valve	ATOS or Justmark	Italy or Taiwan China
8	Hydraulic pump	Justmark	Taiwan China
9	Towline	Kabelschlepp or Igus	Germany
11	Automatic lubrication system	Herg	Japan

 
Note: The above is our fixed supplier. If the supplier can not supply the components in case of any special matter, we will adopt the components with the same level, but the quality is no worse than the above.
 
3. List of spare parts
 

No.	Name	Specification	quantity
1	Fuse	4A,6A,10A	5 pieces each
2	Optical Edge Detector		1
3	Inner-hexa spanner		1 set
4	Knife handle and pull nail	Φ40-BT50	2
5	Knife handle and pull nail	Φ20-BT50	1
6	Paint(spare)		2 kegs
7	Cast iron straightedge 1500mm		1 piece
8	Cast iron square 600mm		1 piece

 
4. working environment
4.1.working power : Three phase four wire system   380±10%V   50±1HZ
4.2.control power:                220±10%V   50±1HZ
4.3.operate power:                24V  DC
4.4.compressed air pressure:           ≥0.5MPa
4.5.environment temperature:            0-40°C
4.6.environment humidity:                ≤75%