Description
Automatic Grain Granule Pills Herbal Medicine Stick Sachet Packing Food Packaging Machine
Are you in need of a powder sachet packing machine for efficient and accurate packaging in your industry or business?DOUBLE MACHINERY provides a fully automatic packing solution suitable according to your requirement. The packing process of a granule sachet packing machine typically involves the following steps:
1.
Preparation: Before starting the packing process, ensure that the machine is clean and properly calibrated. Set up the machine according to the desired specifications, such as sachet size, filling quantity, and sealing parameters.
2.
Granule Feeding: The granules, which could be any small, solid particles, are fed into the machine's hopper or feeding system. The machine is designed to handle different types of granules, such as sugar, salt, coffee, or spices.
3.
Film Unwinding: The packaging material, usually a roll of heat-sealable film, is unwound and fed into the machine. The film is typically made of materials like polyethylene or laminated films that provide protection and ensure the integrity of the sachets.
4.
Sachet Forming: The film passes through a set of rollers and forming devices that shape it into individual sachets. The precise size and shape of the sachets are determined by the machine settings.
5.
Filling: As the sachets are formed, the granules are dispensed into each sachet through a filling system. This can be achieved through volumetric fillers, or weighers, depending on the machine design and the type of granules being packed. The filling process should be accurate and consistent to maintain the desired quantity in each sachet.
6.
Sealing: Once the sachets are filled, the machine proceeds to seal them. Heat-sealing is a commonly used method where the film is sealed by applying heat and pressure to create a tight, secure seal. The sealing process may involve vertical and horizontal sealing bars or rotary sealing mechanisms, depending on the machine configuration.
7.
Cutting: After sealing, the continuous film is cut into individual sachets using a cutting system. This is usually achieved by a rotary cutter or a reciprocating blade mechanism synchronized with the machine's motion.
8.
Discharge: The finished sachets are discharged from the machine, typically onto a conveyor belt or into a collection tray, ready for further packaging or distribution.
It's important to note that different granule sachet packing machines may have variations in their design and operation, but these are the general steps involved in the packing process. The specific settings and adjustments may vary based on the requirements of the granules and the desired sachet specifications.
Other optional equipment
The finished bag can be discharged onto a conveyor or to the other machines like check weigher, metal detector, carton packing machine etc.
Depending upon the packing products and customer requirements, below are some optional devices for reference. - Heat transfer printer
- Date coding printer
- Nitrogen filling
- Role hole or euro slot hole punching
- Tear notch
- Weigh checker
- Box carton packing machine
- Labeling machine
- Inline scale
- Metal detector
Machine model | DM-240A |
Packing speed | 10-60 bags/min |
Filling range | 1-50 g |
Bag length | 30-180 mm |
Bag width | 25-60 mm |
Bag type | pillow bag, 3/4 side bag, stick bag, irregular shape bag |
Film material | Heat Sealable PE film & Laminated Film, such as PE/PET, PE/AL/PET, BOPP, LDPE, etc. |
Film thickness | 0.05-0.13mm |
Film max film width | 240 mm |
Machine voltage | 220V, 50Hz/60Hz, 1.4kw |
Bag Types of Granule Sachet Packing Machine
Pillow Bags/Pouch Bags: Pillow bags, also known as flat bags, are simple, non-gusseted bags that are commonly used for packaging granular products. They have a flat, rectangular shape and are sealed on three sides.
Quad Seal Bags: Quad seal bags have four side seals, providing additional stability and strength. They have a box-like shape when filled and are often used for packaging granules that require a higher level of protection.
Stick Packs: Stick packs are long, narrow bags that are suitable for packaging granules in a single-serving format. They are sealed on both ends and often used for products like sugar, coffee, or powdered drinks.
Sachets with Tear Notches: Sachets with tear notches are similar to pillow bags but feature a pre-cut notch or perforation for easy opening. This design allows consumers to tear open the sachet without requiring scissors or other tools.
Application of packing machine
Granule sachet packing machines are versatile and widely used in various industries for packaging granular products. Some common applications of granule sachet packing machines include:
1. Food Industry: Granule sachet packing machines are extensively used in the food industry to package a wide range of granular food products. This includes items such as sugar, salt, coffee, tea, spices, nuts, snacks, cereals, powdered mixes, and more. The machines ensure accurate and hygienic packaging, extending the shelf life of the products and maintaining their quality.
2. Pharmaceutical Industry: Granule sachet packing machines are employed in the pharmaceutical industry to package granular medications, such as powders, capsules, or granules. These machines ensure precise filling of the medication, allowing for accurate dosage and maintaining product integrity.
3. Chemical Industry: Granule sachet packing machines find applications in the chemical industry for packaging granular products like fertilizers, detergents, pesticides, and other granular chemicals. The machines ensure efficient packaging, reducing spillage and contamination risks.
4. Agricultural Industry: Granule sachet packing machines are used in the agricultural sector to package granular products like seeds, fertilizers, soil amendments, animal feed, and agricultural chemicals. These machines enable convenient packaging, storage, and distribution of agricultural inputs.
5. Home and Personal Care Products: Granule sachet packing machines are utilized for packaging granular products in the home and personal care industry. This includes items like laundry detergents, cleaning powders, pet food, beauty products, and more. The machines offer efficient and controlled packaging of these granular products.
6. Hospitality and Catering: Granule sachet packing machines are employed in the hospitality and catering industry to package granular products such as sugar, salt, pepper, and other condiments. Sachets with controlled portions make it easy to provide consistent servings in restaurants, hotels, cafes, and other food service establishments.
7. Retail and Convenience Packaging: Granule sachet packing machines are used for retail and convenience packaging of granular products. Single-serving sachets or small packs are often preferred by consumers for on-the-go use or portion control. Products like instant coffee, sweeteners, seasoning mixes, and single-use snacks can be efficiently packaged using these machines.
These are just a few examples of the broad applications of granule sachet packing machines. The versatility and flexibility of these machines make them suitable for packaging granular products in various industries where accurate dosing, convenience, and product protection are essential.
Foshan Double Intelligent Equipment Co., Ltd, one of the leading manufacturers of packing machines since 2010, we are engineers, designers, innovators, material and software specialists, and problem solvers. Whether your company is a start-up or a well-established business, Our machine, solution, and service have always been about return on investment, long-term value, and end-to-end solutions for customers.
Our systems and equipment help produce a wide range of solutions for food packing, liquid packing, powder packing, coffee powder packing, hardware packing, consumer product packing, etc.
Benefiting from favorable local material resources and our high flexibility as a direct factory, we ship reliable CE-certified packaging equipment to Europe, America, the Middle East, and Southeast Asia at more competitive prices and faster schedules. We will work with you to arrive at just the right manufacturing solution. Whatever you need to succeed, DOUBLE MACHINE is there for you, to deliver it.
1. How to find a solution suitable for my product?
Tell me about your product details: 1. What kind of product do you have 2. the size of your product.
2. How easy is it to operate packing machine? The good news is that as long as your packaging system isn't hyper-customized, the equipment is pretty easy to use! Most of our equipment does not require advanced technical knowledge to operate.
3. How much does the packing machine cost?
There is no quick, easy answer to this question. Packaging machinery is specific to the customer, so arriving at 'standard pricing' isn't usually practical. Pricing largely depends upon your unique needs, such as the products you want to package, the speeds you would like to achieve, your sizes or the complexity of your process.
4. Which packing machines are available in stock?
If your needs are fairly standard and straightforward, you may be able to snag an In-Stock Machine and get it delivered in just a few weeks! CALL US to ask about our current inventory.
5. What is your after-sales services?
After finishing the production, we will debug the production line, take photos, videos, and send them to customers via mail or instant tools.
After the commissioning, we will package the equipment by standard export package for shipment.
According to the customer's request, we can arrange for our engineers to customer's factory to do the installation and training.
Engineers, sales managers and after-sales service managers will form an after-sales team, online and offline, to follow the customers' project.
6. What others do you offer?
DOUBLE MACHINERY are the one-stop solution provider, not only providing only one transaction packing machine, but also the turnkey solution, such as guidance about how to choose the right packing film material, what other auxiliary equipment we need, or how we maintain our machine, etc.