Item | Acceptance process technical parameters |
Lamination Time per Unit | ≤1.0-1.2S/pcs , for single workstation (According to the efficiency of the lamination process, not according to the total productivity efficiency of the whole day) |
Single Cell Auxiliary Time | ≤15S (big finger from lamination table to recover lamination time) |
Pole Piece and Diaphragm Adjacent Accuracy | Center deviation ±0.3mm. |
Diaphragm End Face Alignment Accuracy | ±0.3mm (head-to-tail alignment ±0.5mm); |
Adjacent Pole Piece Alignment accuracy | ±0.3mm |
Pole Piece Overall Alignment accuracy | ±0.5mm |
Lamination Layer # | can be set within the thickness adaptation range |
Material Feeding | The cell is automatically placed in a fixed position |
Utilization Rate | The 24-hour equipment failure rate is less than 2% (failures caused by equipment only) |
Qualified Rate (except for bad incoming materials) | Over 99.2% (except for bad incoming materials) |
NO. | Part Name | Quantity/Set | Description |
1 | Positive and negative plate clips | 4 | Special plug-in magazine; Two sets of positive and negative poles each (prepare two sets), adjustable within the compatible range. |
2 | Pole Piece Feeding Auxiliary Mechanism | 2 | Ionic blower, brush, dithering mechanism anti-multi - piece, vacuum device. |
3 | Pole Piece Feeding Jacking Mechanism | 2 | Push rod manipulator up and down, optical fiber height limit Automatic stop alarm when the pole piece is used up |
4 | Diaphragm Tension Mechanism | 1 | The whole line motor controls the diaphragm and laminating platform to move left and right to form electronic CAM mechanism unwinding. |
5 | Diaphragm Correction System | 1 | Using purchased standard rectifying device to control diaphragm unwinding, ensure diaphragm stacking precision neat. |
6 | CCD CCD Visual Correction Secondary Positioning Mechanism | 2 | CCD visual photography was used to correct the secondary positioning CCD can detect pole piece incomplete, dimension, dimension coordinate positioning correction function. |
7 | Excess-chip Inspection | 2 | Anti-single and double ultrasonic detection, prevent the absorption of multiple pieces stacked into the cell. |
8 | Lamination Manipulator | 2 | Double actuator linear motor is used to drive the manipulator to grasp and put the pole piece reliably. |
9 | Feeding Sucker Mechanism | 4 | Plastic buffer rod vacuum suction nozzle + suction plate (two sets for each) |
10 | Lamination Table | 1 | The motor drives the laminating platform up and down, and the high power servo motor drives the laminating platform back and forth. |
11 | Robotic Gripping Module | 1 | Manipulator automatically realizes the transfer of the cell |
12 | Diaphragm Cut-off Mechanism | 1 | 1 set of hot knife mechanism |
13 | Automatic Unloading | 1 | The battery cell automatically drops into a fixed position |
14 | Electrical operating system | 1 | Touch screen operation, with emergency stop, reset, power switch and other buttons |
15 | Control System | 1 | Electric appliances and gas channels are installed inside the equipment to save space and facilitate maintenance |
16 | Frame | 1 | Square support, color: international standard warm ash 1C/ customer provided color plate |
17 | Dust cover | 1 | Aluminum alloy plexiglass cover 1 set, with interlock switch, emergency switch |
18 | Dust Collection Mechanism | 1 | Blower vacuuming; Reservation, material box vacuuming system |
19 | Vacuum System | 1 | Built-in vacuum generator |
20 | Battery Cells Fixture | 1 | Standard with 1 set of fixture, according to the requirements of the customer |
21 | Tab Detect | 2 | CCD photography is used to detect the presence of pole lug, warping, folding Angle and other bad incoming materials |
22 | Pressure Detector | 1 | Equipment system pressure additional pressure monitoring, set the lowest pressure alarm |
23 | Diaphragm electrostatic discharge (ESD) treatment | 2 | Eliminate static electricity on diaphragm surface |