High Quality PP Plate Automatic Production Line China Manufacturer

Min.Order: 1

Product origin: Huizhou, Guangdong, China

Infringement complaint:

Complaint

US$ 145000 ~ 150000

Description

Huizhou Xiangrun Intelligent Manufacturing Co. , Ltd, a member of China Plastics Machinery Association, specializes in producing various plastic casting film / sheet / board extrusion lines, and is a professional manufacturer integrating R&D, design, manufacturing, sales and service. The company has a group of professional plastic machine production and process backbone team for more than ten years, based on customer demand for continuous innovation, people-oriented, to provide customers with high capacity, high efficiency, high quality, low energy consumption of plastic extrusion machine, to provide quality technical service support and bring good long-term economic benefits for customers.

The company is located in Huizhou City, Guangdong Province, where high-tech enterprises are concentrated, adjacent to Guangzhou Airport, Shenzhen Airport, Huizhou Airport, High-speed Railway, and Shenzhen-Dongguan Intercity Railway, with convenient transportation. We have passed ISO 9001:2015 quality management certification, CE certification, and have a number of invention patents, etc. We serve every customer with rigorous technology, excellent service and hardworking innovation.

Our products have exported from China to the global market and have been cooperated in Vietnam, Russia, Korea, Malaysia, Turkey, Dubai, Iran, Mexico and other countries, winning unanimous praise. We firmly believes that with high quality and sincere service, we will become your trustworthy partner! We sincerely welcome customers to consult, negotiate and cooperate with business!

Applied in optical diffusion plate, light panel,endurance board, sound baffle, lenticular plate, bullet-prove glass interlayer board, luggage board etc, fit for ABS, PC, PMMA, PS, ABS & PC Alloy.

Parameters

Model	KW 55-120-75-900	KW 130-90-2200
Diameter	φ55+φ75+φ120mm,Exhaust Screw	φ130+φ90mm,Exhaust Screw
Material	ABS,PC,ABS+PC Alloy,PS	PC,PMMA,PS
Usage	Refrigerator Plate, Luggage Plate	Endurance Board, Opti Diffusion Plat, Bullet-proof Interlayer Board
Thickness	1.5-5.0mm	2.0-10.0mm
Width	≤800mm	≤2100mm
Layer	ABC / 3 - layer	AB / 2 - layer
General Power	≈ 420 KW	≈ 500KW
Output	300-500 kg/h	350-550kg/h
Size	26×5.5×4.0 M	30×4.5×5.0 M

Remark: Only for your preference, and it will be changed according to actual data.

KW 110-1200 B PP Sheet Extrusion Line
Technical Parameters

Item	PP Plate Extrusion Line
Model	KW 110-1200 B
Product Spec.
Finished thickness	1.0-3.0mm. It depends on the technology.
Effective width	≤ 950mm
Layer	Single layer
Raw material	PP raw material and recycled (recycled material's diameter ≤ 7mm)
Technical data
Extruder	Extruder: Screw: L/D=120/38;Max Output: 320 kg/h
T-die	1200mm
Cooling Roll	1250mm
Mechanical line speed	≤18 m/min
Max Cutting Lengthr	1500mm
Size (LWH)	About 204.04.5 M
General Weight	About 20 tons
Energy
General Power	430 KW
Consumption	Actual consume 55-60%,about 258KW/h

Components and parameters
Extrusion Part (Vaccum Exhaust Type)
1.0 Extruder (Vaccum Exhaust Type) XR-120/38

- - Screrw D/C Φ120 / 38 L/D
  - Material 38CrMoAl,nitriding treament,0.4-0.7mm
  - Screw effective length Φ120×38D=4560 mm
  - Special screw design ensures even plastication and stable extrusion.

1.1 High Wear-resistent alloy hopper Double Flange fixed

- - Material 38CrMoAl,nitriding treament
  - Ceramics heater 7 areas,general power is 59.7 KW
  - 7 areas vortex blower

1.2 Driver

- - Siemens Beide AC frequency governor 4P/132 KW
  - Cooling method blower
  - Power 3 phase/AC380V/50Hz
  - Fixed speed 1480rpm/min
  - AC frequency speed governor ABB / 132 KW

1.3 Transmission

- - Harden Reducing Gearbox Guomao (NO.1 in China)/ ZLYJ280
  - Reducing I i=18
  - With the hard gear transmission and high-intensity alloy steel by cemented quenching, the thrust bearing of the reduction box is designed for operating continuous eight years.

1.4 Feeding

- - Stainless steel hopper (including the alarm device when without material)
  - Valve control feeding speed and small window to inspect

1.5 Frame

- - Wheels device more easy operation
  - Height is adjustable
  - It is made of profile steel with high-tough ability.

1.6 Hydraulic exchanger

- - Main extruder hydraulic fast screen exchanger filter (discontinuous) Φ 140 single plater double-station
  - High-temp tough steel D2 / 40Cr
  - Max pressure for melt ≤20 Mpa
  - Plug-in heating pipe General Power 7.6 KW

1.7 Melt Gear Measuring Pump System MAAG

- - High-precision melt measuring pump system GD-70
  - Rotation Range: 10-100/min (adjustable)
  - Chromium Nickle
  - Plug-in heating pipe General Power 4KW
  - Siemens Beide frequency motor driver & Guomao gear reduction box ABB frequency governor

1.8 Inspection and control

- - Closed-loop auto control including PID smart temp-controller and blower to ensure precise temperature.
  - High-sensitive pressuire sensor (Danisco sensor & controller).

Extrusion T-die and Co-extrusion Distributor
2.0 T-die (adjustable) 1200mm

- - 7 areas control Power:about 55KW
  - Excellent Alloy Steel Material:German 2738 steel
  - Max opening 4.5 mm
  - Thickness range 1-3 mm

Three-Roll Calender
3.0 Toughness steel structure and the laser device to ensure the high-precision of the whole machine. With high-precision direct sliding rail.
3.1 Double way cross chanels mirror roll Spec:Φ450×1250 mm

- - Chrome plating with static blance treament
  - 2″ joint,flange fixing;
  - YASKAWA servo motor driver & Beiji gear reduction box

3.2 Double way cross chanels sandy roll Spec:Φ450×1250 mm * 2

- - Chrome plating with static blance treament
  - 2″ joint,flange fixing;
  - YASKAWA servo motor driver & Beiji gear reduction box

3.3 Roll Temp-Controller 3 sets

- - Independent high-temp with high presure pump, the max temperature is 180ºC
  - Pipe fast heater, with PID smart temp-controller
  - Water cooling
  - Sweden heating wire 30 KW
  - High pressure oil pump 4 HP

3.4 Infrared ray heating pipe baking box, arc design (for the upper roll)
Haul-off Stucture
4.0 Haul-off

Toughness steel structure and the laser device to ensure the high-precision
AC motor driver, frequency governor with closed-loop control, synchro transmission
Steel roll: Spec.Φ180×1100 mm;Rubber roll: Spec. Φ150×1100 mm
Φ200×1100 mm * 2units, mirror roller with high-temp water for tempering, Φ200×1100 mm * 2units, mirror roller with cold water for fast cooling, to improve finished product stability.
Cutting knife: edge-cutting, 3 units. Independent edge winder

5.0 Lamination Structure

Two rubber roll
3shaft and magnetic particle clutch, unwind and rewind structure
Arc roll to ensure smoothness

Computer Servo Cutter and Transmission Part
6.0 vector frequency & gear reduction box Siemends motor/ ABB frequency governor/Guomao gear box

Two rubber rolls;
Movable circular saw cutter, vaccum device
1500 mm conveyor & collecting station, adjustable speed.

Dehumidity and Dryer
7.0 a, continuous circulation closed system, including tower drying device, molecular sieve dryer and spiral blower.
b, the parts direct connection with raw material are make from stainless steel.
c, all the pipes are excellent stainless steel pipes
d, PLC control
Electrical Control Part
8.0 Electrical Control 1 set

The control system is including the casting extruding unit, the extruding temperature-control unit, the calender unit, the tractor unit, the automatic winding unit and the tension control unit. They are mutually independent as well as mutually related.
Adopted imported electrical elements for the control system, suchu as PLC, touch screen.
Adopted imported AC frequency governo, parameters can be setup through touch sceen

Forward

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