Steel Mill Steel Induction Melting Furnace

Steel mill steel Induction melting furnace

NO.	MODEL(melting steel)	Input Voltage V	Input Current A	Rate Power KW	DC Current A	DC Voltage V	Melting rate T/H	Working	Working	Capacity	Power Consumption
								HZ	V	Ton	kw.h/T
1	GW-0.01-50/1JJ	380(6 Pulse )	76	50	140	400	0.06	1000	750	0.01	850
2	GW-0.03-100/1JJ	380(6 Pulse )	160	100	200	500	0.09	1000	750	0.03	850
3	GW-0.05-100/1JJ	380(6 Pulse )	160	100	200	500	0.12	1000	750	0.05	800
4	GW-0.08-100/1JJ	380(6 Pulse )	160	100	200	500	0.12	1000	750	0.08/0.1	800
5	GW-0.15-100/1JJ	380(6 Pulse )	160	100	200	500	0.15	1000	750	0.15/0.12	820
6	GW-0.25-160/1JJ	380(6 Pulse )	256	160	320	500	0.24	1000	750	0.25/0.2	790
6	GW-0.3-250/1JJ	380(6 Pulse )	400	250	500	500	0.3	1000	750	0.3	770
7	GW-0.5-250/1JJ	380(6 Pulse )	400	250	500	500	0.4	1000	1500	0.5	770
8	GW-0.5-250/1J	380(6 Pulse )	400	250	500	500	0.4	1000	1500	0.5	770
8	GW-0.5-400/0.8JJ	380(6 Pulse )		400				800	1500	0.5
9	GW-0.75-400/1JJ	380(6 Pulse )	650	400	800	500	0.6	1000	1500	0.75	770
10	GW-0.75-400/1J	380(6 Pulse )	650	400	800	500	0.6	1000	1500	0.75	770
11	GW-1-500/1JJ	380(6 Pulse )	800	500	1000	500	0.8	1000	1500	1	750
12	GW-1-750/1JJ	380/690	1200/	750	1500/	500/	0.9	1000	1500/	1	720/660
		(6 Pulse )	700		850	880		500	2600
13	GW-1-750/1J	380/690	1200/	750	1500/	500/	0.9	1000	1500/	1	720/660
		(6 Pulse )	700		850	880		500	2600
14	GW-1.5-1000/0.5JJ	690(6 Pulse )	912	1000	1140	880	1.2	500	2600	1.5	700
15	GW-1.5-1000/0.5J	690(6 Pulse )	912	1000	1140	880	1.2	500	2600	1.5	700
16	GW-2-1500/0.5JJ	690(6 Pulse )	1360	1500	1700	880	1.7	500	2600	2	675
17	GW-2-1500/0.5J	690(6 Pulse )	1360	1500	1700	880	1.7	500	2600	2	675
18	GW-2-2000/0.5JJ	690(6 Pulse )	1400	2000	2275	880	1.9	500	2600	2	650
18b	GW-2-2000/0.5J	690(6 Pulse )	1400	2000	2275	880	1.9	500	2600	2	650
19	GW-3-2500/0.5JJ	690/1000	2275/	2500	2840/	880/	2.56	500	2600/	3	590-640
		(6 Pulse )	1700		2080	1250			3200
20	GW-3-2500/0.5J	690/1000	2275/	2500	2840/	880/	2.56	500	2600/	3	590-640
		(6 Pulse )	1700		2080	1250			3200
21	GW-4-3000/0.5J	690/1000	2730/	3000	3410/	880/	3.2	500	2600/	4	590-640
		(6 Pulse )	2040		2500	1250			3200
22	GW-5-4000/0.5JJ	1000	2300/	4000	4540/	880/	4.5	500	2600/	5	570-630
		(12 Pulse )	2700		3330	1250			3200
23	GW-5-4000/0.5J	1000(12Pulse )	2300	4000	3330	1250	5	500	3400	5	570-630
24	GW-6-4000/0.5J	1000(12 Pulse)	2300	4000	3330	1250	5	500	3400	6	570-630
25	GW-8-5000/0.5J	1000(12 Pulse)	3400	5000	4200	1250	7~8	500	3400	8	570-630
26	GW-10-6000/0.5J	1000(12 Pulse)	3750	6000	4600	1250	9-10	500	3400	10	570-630
28	GW-12-8000/0.25J	1000(12 Pulse)	4900	8000	6000	1250	10-11	250	3400	12	570-630
30	GW-15-10000/0.25J	1000(24 Pulse)	6500	10000	8000	1250	14~15	250	3400	15	550-600
31	GW-18-12000/0.25J	1000(24Pulse)	8160	12000	10000	12000	14-16	250	3400	18	550-600
32	GW-20-12000/0.25J	1000(24 Pulse)	8160	12000	10000	1200	16-18	250	3400	20	550-600
33	GW-25-14000/0.25J	1000(24 Pulse)	9460	14000	11600	1200	18-20	150~200	3400	25	550-600
34	GW-30-16000/0.2J	100024 Pulse)	10850	16000	13300	1200	20-22	150~200	3400	30	550-600
35	GW-40-18000/0.2J	1000(24 Pulse)	12240	18000	15000	1200	24-26	150~200	3400	40	550-600
36	GW-50-20000/0.2J	1000(24Pulse)	14932	20000	18300	1200	30-33	150-200	3400	50	550-600
Model Note:
1.)GW-Medium frequency induction melting furnace ,-1(1ton),-500(500KW),/1(1000HZ),/0.5-(500HZ)
-J(Steel frame furnace body and hydraulic tilting device,-JJ(Aluminum Alloy frame with gearbox tilting device and motor drive .

Please check attachment quotation and design .
Deeply appreciate your enquiry, We are biggest of chinese government company 30 years experiences,1000 workers with 10 billion USD turnover in shanghai china .Welcome your visiting or

Actual use
Can used in Treatment, hot forging, hot rolling, Welding, Metal smelting, heat-seal
Basic Classification
We can produce High-frequency induction furnace and medium-frequency induction furnace, low-frequency induction furnace, vacuum induction furnace, Industrial furnace
Four. Working relation
Furnace Capacity from 5kg to 60 ton
Rate power\ from 35kw to 26000kw
Maximum working temperature 1750-2000 C.
Amount of consumption from 500 to 600kwh/ton
Power Consumption top to 630kw. H/t
Configuration
Frequency powersupply cabinet 1set with low-votage switch
Aluminum furnace 2sets
Crucible model 2 steel
Water-cooled cable 2sets
Link copper 1set between the power supplyto the capacitor
Water dispenser 1set
Tilting system 1set
Tilting system 1set
Furnace cooling tower 1set
Power closed cooling tower 1set Main marketing: Asian, Middle
 

Continuous casting machine factory introduce

          Our company specializes produces metallurgical equipment, continue casting machine, electric furnace. Our company found in 1986, and covers the area over 30 hectares(300000M2 ), has more than 1000 employees, among of them there are more than 80 engineers and technicians with 20 senior and 25 intermediate title.

       Our company has modern machinery and processing equipment more than 100sets include CNC Gantry Milling Machine, large CNC boring and milling machine, Large CNC cutting machine and so on. We mainly produce electric furnace, continue casting machine, rolling mill, blast furnace, converter and so on, we can do all of design, manufacture, installation, commissioning. Our products were exported to Italy, Philippines, Indonesia, Mongolia, Kazakhstan, Malaysia, Ukraine, Honduras, Iran, Zambia, Nigeria, Myanmar, Vietnam, Syria, Angola, etc. We produce and sale various metallurgical equipments more than 100sets yearly.

      Our continue casting machine series produces were awarded "China Top Ten Brands of the well-known continuous casting machine", and passed the ISO9001: 2008 standard certification. Our metallurgical equipments include electric arc furnace, ladle refining furnace adopt the technology of conductive across arm, tubular water-cooled furnace wall, tubular water-cooled furnace lid and so on with the world advanced level, and equip the PLC control, they are more energy-saving, environmental protection. Our automatic hydraulic cutter which we research and development independent possess reasonable structure, stable performance, and is controlled by PLC, with high cutting precision, fast speed, and reduced waste.



Technical Data:      
                             

CCM:  Fix steel frame support,Rigid Dummy bar
Oscillation control: Frequency conversion PCL control(Siemens or Delta products)
Withdrawal and straightening form:Frequency conversion PCL control(Siemens or Delta products)
Dummy head withdrawal and straightening : PCL control
Cutting: by manual cutting .
Billet size   80x80mm with 6meter length,and so on
Strand   1 strand
Cooling bed: Transverse pusher(hydraulic) cooling bed
Steel grader : Q215,Q235,20MnSi,45# and so on
Public service parameter
Water system require
A. Mould cooling water:P≥0.9Mpa,Q≥100 Nm ³/h              
B. Twain cooling water: P≥0.6Mpa,Q≥30 Nm³/h
C. Machine cooling water:  P≥0.6Mpa,Q≥20Nm³/h
 
  Gas system
A. Oxygen(incise):P≥0.6Mpa,Q≥2.0Nm³/min
Pure≥99.5%
B. Compress air: P≥0.5Mpa,Q≥1.0Nm³/min
C. Burn gas: P≥0.3Mpa,Q≥1.0Nm³/min
Power system
Continue casting main body equipment power consumption ≥60KW  380V  50Hz
CCM public service, water supply, compressor system
 

Equipment Name	Equipment Name
1. Equipment foundation and civil works	11. Dummy bar
2. Steel structure platform	12. Dummy bar storage device
3. Casting radius	13. Withdrawal straightening machine
4. Strand number	14. Approach roller table
5. Ladle support	15. Automatic cutting machine
6. Tundish	16. Transmit roller table
7. Tundish car	17. Cooling bed
8. Mould	18. Pusher
9. Oscillation device	19. Hydraulic system
10. Secondary cooling system	20. Computer and PLC system
21. Tundish roaster

1. Strip plate mould of the entirety copper-tube mode which is simple and low cost.
2. High-frequency and small-swing plate spring vibration, the depth of vibration mark is under 0.2mm.
3. The simplified billet guiding device is low cost and easy maintenance.
4. Five-roller and four-drive straightening machine is of the large straightening.
5. Auxiliary straightening machine can re-straighten the billet in emergency.
6. Stainless steel cutting machine can cut-to-length accurately.
7. The coping rate in the surface is less than 5%.
8. Computer and PLC system
9. Tundish roaster




 

NO.	Electric  Furnace  Type	Input  power (KW)	input  voltage (V)	Input  current (A)	Rated  power (KW)	DC  current (A)	DC  voltage (V)	Melting  rate (T/H)	working  frequency (HZ)	working  voltage (V)	cooling water  pressure(MPA)		Rated  capacity (T)	Power  consumption (KWH/T)
											Power  Supply	Furnace  body
1	GW-0.25-160/1JJ	180	380 (6 Pulse)	256	160	320	500	0.24	1000	750	0.1~0.15	0.25~0.3	0.25	790
2	GW-0.5-250/1JJ	280	380 (6 Pulse)	400	250	500	500	0.4	1000	1500	0.1~0.15	0.25~0.3	0.5	770
3	GW-0.5-250/1J	280	380 (6 Pulse)	400	250	500	500	0.4	1000	1500	0.1~0.15	0.25~0.3	0.5	770
4	GW-0.75-400/1JJ	400	380 (6 Pulse)	650	400	800	500	0.6	1000	1500	0.1~0.15	0.25~0.3	0.75	770
5	GW-0.75-400/1J	400	380 (6 Pulse)	650	400	800	500	0.6	1000	1500	0.1~0.15	0.25~0.3	0.75	770
6	GW-1-500/1JJ	550	380 (6 Pulse)	800	500	1000	500	0.8	1000	1500	0.1~0.15	0.25~0.3	1	750
7	GW-1-750/1JJ	800	380/690 (6 Pulse)	1200/ 700	750	1500/ 850	500/ 880	0.9	1000/ 500	1500/ 2600	0.1~0.15	0.25~0.3	1	720/660
8	GW-1-750/1J	800	380/690 (6 Pulse)	1200/ 700	750	1500/ 850	500/ 880	0.9	1000/ 500	1500/ 2600	0.1~0.15	0.25~0.3	1	720/660
9	GW-1.5-1000/0.5JJ	1100	690 (6 Pulse)	912	1000	1140	880	1.2	500	2600	0.1~0.15	0.25~0.3	1.5	700
10	GW-1.5-1000/0.5J	1100	690 (6 Pulse)	912	1000	1140	880	1.2	500	2600	0.1~0.15	0.25~0.3	1.5	700
11	GW-2-1500/0.5JJ	1650	690 (6 Pulse)	1360	1500	1700	880	1.7	500	2600	0.1~0.15	0.25~0.3	2	675
12	GW-2-1500/0.5J	1650	690 (6 Pulse)	1360	1500	1700	880	1.7	500	2600	0.1~0.15	0.25~0.3	2	675
13	GW-2-2000/0.5JJ	2200	690 (6 Pulse)	1400	2000	2275	880	1.9	500	2600	0.1~0.15	0.25~0.3	2	650
14	GW-3-2500/0.5JJ	2750	690/950 (6 Pulse)	2275/ 1700	2500	2840/ 2080	880/ 1250	2.56	500	2600/3200	0.1~0.15	0.25~0.3	3	610/560
15	GW-3-2500/0.5J	2750	690/950 (6 Pulse)	2275/ 1700	2500	2840/ 2080	880/ 1250	2.56	500	2600/3200	0.1~0.15	0.25~0.3	3	610/560
16	GW-4-3000/0.5J	3300	690/950 (6 Pulse)	2730/ 2040	3000	3410/ 2500	880/ 1250	3.2	500	2600/3200	0.1~0.15	0.25~0.3	4	610/560
17	GW-5-4000/0.5J	4400	950 (6 Pulse)	2300	4000	3330	1250	5	500	3400	0.1~0.15	0.25~0.3	5	600/550
18	GW-6-4000/0.5J	4400	950 (12 Pulse)	2300	4000	3330	1250	5	500	3400	0.1~0.15	0.25~0.3	6	600/550
19	GW-8-5000/0.5J	5000	950 (12 Pulse)	3400	5000	4200	1250	7~8	500	3400	0.1~0.15	0.25~0.3	8	600/550
20	GW-10-6000/0.5J	6300	950 (12 Pulse)	3750	6000	4600	1250	8.5~9	500	3400	0.1~0.15	0.25~0.3	10	600/550
21	GW-12-8000/0.25J	8000	950 (12 Pulse)	4900	8000	6000	1250	9~10.5	250	3400	0.1~0.15	0.25~0.3	12	600-550
22	GW-15-8000/0.25J	8000	950 (12 Pulse)	4900	8000	6000	1250	9~10.5	250	3400	0.1~0.15	0.25~0.3	15	600-550
23	GW-15-10000/0.25J	10000	950 (24 Pulse)	6500	10000	8000	1250	13~15	250	3400	0.1~0.15	0.25~0.3	15	600-550
24	GW-18-12000/0.25J	12000	950 (24 Pulse)	8160	12000	10000	1200	15~17	250	3400	0.1~0.15	0.25~0.3	18	600-550
25	GW-20-12000/0.25J	12000	950 (24 Pulse)	8160	12000	10000	1200	17~19	250	3400	0.1~0.15	0.25~0.3	20	600-550
26	GW-25-14000/0.25J	14000	950 (24 Pulse)	9460	14000	11600	1200	19~21	150~200	3400	0.1~0.15	0.25~0.3	25	600-550
27	GW-30-16000/0.2J	16000	950 (24 Pulse)	10850	16000	13300	1200	21~23	150~200	3400	0.1~0.15	0.25~0.3	30	600-550
28	GW-40-20000/0.2J	20000	950 (24 Pulse)	13545	20000	16600	1200	25~27	150~200	3400	0.1~0.15	0.25~0.3	40	600-550
29	GW-50-22000/0.2J	22000	950 (24 Pulse)	14932	22000	18300	1200	25~28	150~200	3400	0.1~0.15	0.25~0.3	50	600-550

Note:
(1) GW - means medium frequency induction furnace, - 1 - means induction furnace capacity of 1 ton, - 500 - means furnace rated power of 500 KW, / 1 - means furnace operating frequency of 1000 Hz, / 0.5 - means melting furnace frequency of 500 Hz, - J - means hydraulic tilting furnace (furnace shell is steel shell), - JJ - means mechanical tilting furnace. (the shell of the furnace is aluminum alloy).

(2) The above quoted price is for routine configuration. Other configurations can be added, such as leak alarm, water temperature alarm, furnace switch, cover mechanism, lining ejector and transformer, cooling device (open and close cooling tower, closed cooling tower, plate heat exchanger)

3) If necessary, send technicians to carry out the commissioning: the domestic section is free; the overseas section travel expenses, accommodation and food are borne by the user and each person is subsidized 150 US dollars per day.

4) I quote EX-W at a price including simple packing, including shipping charges to Shanghai port area and all inland charges in China.

V) The above electric furnace voltage levels are 380V, 690V and 950/1000V, and the frequency is 50HZ. If the user equipment requirements are different from the above voltage levels and frequencies, each item needs to be increased by 15000USD.


 

NO.	Electric  Furnace  Type	Input  power (KW)	input  voltage (V)	Input  current (A)	Rated  power (KW)	DC  current (A)	DC  voltage (V)	Melting  rate (T/H)	working  frequency (HZ)	working  voltage (V)	cooling water  pressure(MPA)		Rated  capacity (T)	Power  consumption (KWH/T)
											Power  Supply	Furnace  body
1	GW-0.25-160/1JJ	180	380 (6 Pulse)	256	160	320	500	0.24	1000	750	0.1~0.15	0.25~0.3	0.25	790
2	GW-0.5-250/1JJ	280	380 (6 Pulse)	400	250	500	500	0.4	1000	1500	0.1~0.15	0.25~0.3	0.5	770
3	GW-0.5-250/1J	280	380 (6 Pulse)	400	250	500	500	0.4	1000	1500	0.1~0.15	0.25~0.3	0.5	770
4	GW-0.75-400/1JJ	400	380 (6 Pulse)	650	400	800	500	0.6	1000	1500	0.1~0.15	0.25~0.3	0.75	770
5	GW-0.75-400/1J	400	380 (6 Pulse)	650	400	800	500	0.6	1000	1500	0.1~0.15	0.25~0.3	0.75	770
6	GW-1-500/1JJ	550	380 (6 Pulse)	800	500	1000	500	0.8	1000	1500	0.1~0.15	0.25~0.3	1	750
7	GW-1-750/1JJ	800	380/690 (6 Pulse)	1200/ 700	750	1500/ 850	500/ 880	0.9	1000/ 500	1500/ 2600	0.1~0.15	0.25~0.3	1	720/660
8	GW-1-750/1J	800	380/690 (6 Pulse)	1200/ 700	750	1500/ 850	500/ 880	0.9	1000/ 500	1500/ 2600	0.1~0.15	0.25~0.3	1	720/660
9	GW-1.5-1000/0.5JJ	1100	690 (6 Pulse)	912	1000	1140	880	1.2	500	2600	0.1~0.15	0.25~0.3	1.5	700
10	GW-1.5-1000/0.5J	1100	690 (6 Pulse)	912	1000	1140	880	1.2	500	2600	0.1~0.15	0.25~0.3	1.5	700
11	GW-2-1500/0.5JJ	1650	690 (6 Pulse)	1360	1500	1700	880	1.7	500	2600	0.1~0.15	0.25~0.3	2	675
12	GW-2-1500/0.5J	1650	690 (6 Pulse)	1360	1500	1700	880	1.7	500	2600	0.1~0.15	0.25~0.3	2	675
13	GW-2-2000/0.5JJ	2200	690 (6 Pulse)	1400	2000	2275	880	1.9	500	2600	0.1~0.15	0.25~0.3	2	650
14	GW-3-2500/0.5JJ	2750	690/950 (6 Pulse)	2275/ 1700	2500	2840/ 2080	880/ 1250	2.56	500	2600/3200	0.1~0.15	0.25~0.3	3	610/560
15	GW-3-2500/0.5J	2750	690/950 (6 Pulse)	2275/ 1700	2500	2840/ 2080	880/ 1250	2.56	500	2600/3200	0.1~0.15	0.25~0.3	3	610/560
16	GW-4-3000/0.5J	3300	690/950 (6 Pulse)	2730/ 2040	3000	3410/ 2500	880/ 1250	3.2	500	2600/3200	0.1~0.15	0.25~0.3	4	610/560
17	GW-5-4000/0.5J	4400	950 (6 Pulse)	2300	4000	3330	1250	5	500	3400	0.1~0.15	0.25~0.3	5	600/550
18	GW-6-4000/0.5J	4400	950 (12 Pulse)	2300	4000	3330	1250	5	500	3400	0.1~0.15	0.25~0.3	6	600/550
19	GW-8-5000/0.5J	5000	950 (12 Pulse)	3400	5000	4200	1250	7~8	500	3400	0.1~0.15	0.25~0.3	8	600/550
20	GW-10-6000/0.5J	6300	950 (12 Pulse)	3750	6000	4600	1250	8.5~9	500	3400	0.1~0.15	0.25~0.3	10	600/550
21	GW-12-8000/0.25J	8000	950 (12 Pulse)	4900	8000	6000	1250	9~10.5	250	3400	0.1~0.15	0.25~0.3	12	600-550
22	GW-15-8000/0.25J	8000	950 (12 Pulse)	4900	8000	6000	1250	9~10.5	250	3400	0.1~0.15	0.25~0.3	15	600-550
23	GW-15-10000/0.25J	10000	950 (24 Pulse)	6500	10000	8000	1250	13~15	250	3400	0.1~0.15	0.25~0.3	15	600-550
24	GW-18-12000/0.25J	12000	950 (24 Pulse)	8160	12000	10000	1200	15~17	250	3400	0.1~0.15	0.25~0.3	18	600-550
25	GW-20-12000/0.25J	12000	950 (24 Pulse)	8160	12000	10000	1200	17~19	250	3400	0.1~0.15	0.25~0.3	20	600-550
26	GW-25-14000/0.25J	14000	950 (24 Pulse)	9460	14000	11600	1200	19~21	150~200	3400	0.1~0.15	0.25~0.3	25	600-550
27	GW-30-16000/0.2J	16000	950 (24 Pulse)	10850	16000	13300	1200	21~23	150~200	3400	0.1~0.15	0.25~0.3	30	600-550
28	GW-40-20000/0.2J	20000	950 (24 Pulse)	13545	20000	16600	1200	25~27	150~200	3400	0.1~0.15	0.25~0.3	40	600-550
29	GW-50-22000/0.2J	22000	950 (24 Pulse)	14932	22000	18300	1200	25~28	150~200	3400	0.1~0.15	0.25~0.3	50	600-550

Note:
(1) GW - means medium frequency induction furnace, - 1 - means induction furnace capacity of 1 ton, - 500 - means furnace rated power of 500 KW, / 1 - means furnace operating frequency of 1000 Hz, / 0.5 - means melting furnace frequency of 500 Hz, - J - means hydraulic tilting furnace (furnace shell is steel shell), - JJ - means mechanical tilting furnace. (the shell of the furnace is aluminum alloy).

(2) The above quoted price is for routine configuration. Other configurations can be added, such as leak alarm, water temperature alarm, furnace switch, cover mechanism, lining ejector and transformer, cooling device (open and close cooling tower, closed cooling tower, plate heat exchanger)

3) If necessary, send technicians to carry out the commissioning: the domestic section is free; the overseas section travel expenses, accommodation and food are borne by the user and each person is subsidized 150 US dollars per day.

4) I quote EX-W at a price including simple packing, including shipping charges to Shanghai port area and all inland charges in China.

V) The above electric furnace voltage levels are 380V, 690V and 950/1000V, and the frequency is 50HZ. If the user equipment requirements are different from the above voltage levels and frequencies, each item needs to be increased by 15000USD.