Complaint
20TPD Continuous Used Engine Oil Recycling To Diesel Oil Production Line
Waste Motor Oil Convert to Diesel Recycling Equipment use cracking technology to recycle diesel fuel. Pyrolysis is a petroleum refining process in which heavy-molecular weight hydrocarbons are broken up into light hydrocarbon molecules by the application of heat and pressure, with or without the use of catalysts, to derive a variety of fuel products.The recovery rate can reach 93-95%. Gasoline 2-5%, diesel fuel 85-90%.
Raw material for waste oil distillation machine
a. Waste oil example: waste diesel, waste oil residue etc.
b. rubber oil
c. plastic oil
d. waste original oil
e. waste engine/motor oil
Working process Of waste oil recycling to diesel machine
First, cold materials (waste engine oil) are pre-heated by exchanging heat with gas-phase component on the top of tower.
Second, the pre-heated materials will enter into heat exchanger and be reheated by flue gas for dehydation and deodorization.
Third, when reaching technical indexes, the material enters into the reactor for heating and pyrolysis. Gasoline and diesel oil will turn into gas and enter into distillation tower for distillation.
Fourth, through adjusting reflux ratio by automatic controlling system to ensure color and quality of product, gasoline components will be discharged from top of tower and after condensation by condensers they will enter into gasoline receiving tanks. Diesel component will be discharged from middle of tower and after cooling by cooler it will enter into diesel receiving tank.
Fifth, through water sealing and fire arrester, the non-condensable gas generated by the whole system will enter into reactor and used as fuel, which not only effectively solves the waste gas ,but also saves energy.
Main Equipment
A. Vertical reactor/Horizontal reactor
B. Reducer system
C. Condensation system
D. Collector
E. Oil collecting tank
F. Residue tank
G. Oil-gas separator
H. Water cooling system
I. Water seal
J. Pressure & Temperature monitoring gauge
K. Deodorization system
L. Efficient anti clog cooling system
M. Gas heating system (waste gas process system)
N. Smoke desulphurization and dust removal system
Final Product After Distillation Machine
No. | End Production | Yield | Usage |
1 | Diesel | 73% | Used for diesel engine |
2 | Gasoline | 12% | Used for gasoline engine |
3 | Residue Oil | 9% | * Feeding into Pyrolysis Machine for second Pyrolysis * Sold directly for building road |
4 | Non-Condensible Gas | 3% | Recycle as Heating fuel after treated by Gas-treatment System |
5 | Other | 3% | * Water and impurity 2% * Loss 1% |
Items | Contents |
Model | 5Ton, 10Ton, 15Ton, 20Ton,30Ton |
Raw material | used motor oil, waste engine oil, tire pyrolysis oil, plastic pyrolysis oil |
Structure form | Vertical, horizontal |
Heating method | Indirect heating to prolong the machine service life |
Operating pressure | Constant pressure |
Heating material | Coal, charcoal, fuel gas, fuel oil |
Average out-put oil rate | 95% |
Material of reactor | 4 reactor with different material |
Thickness of reactor | 16mm |
Mode of cooling | Recycled water cooling |
Power in total | 20 Kw |
Service life | average 7 years |
Land area | 180 square meters |
1). Security
A. Adopting automatic submerged-arc welding technology and all of the weldings will be detected by the ultrasonic nondestructive testing method.
B. Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, operators, etc.
C. Manual and automatic safety devices include:anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarming system.
2). Environment-friendly
A. Emission Standard: Sync Gas Recycling System: Fully burned after recycling and utilization, saving fuel and preventing pollution. National Patent Smoke Scrubbers: water film smoke scrubber, efficient removal of the acid gas and dust of the smoke, environmental friendly to meet related national standards.
B. Smell during operation: Fully enclosed during the operation
C. Water pollution: During the operation, the water we use is recycling one to cool down the gas oil and convert into liquid oil in the condensers. No pollution at all.
3). National Patent, unique heat insulation shell: high efficiency temperature keeping, excellent energy-saving effect.
4). Semi-continuous operation, less manpower and low lost in operation.
5). Unique horizontal design, high oil output with about 90% oil yield and 100% conversion rate, highly effective and profitable.
Final Diesel Oil Report After Distination
Item | Non-standard diesel | Standard |
Oxidation Stability | 2.2 | ≤2.5 mg/100ml |
Sulfur Content (%) | 0.3 | M/m ≤0.2 |
10% Steamed Residual Carbon Residue (%) | 0.33 | M/m ≤0.3 |
Ash Content (%) | 0.16 | %m/m ≤0.01 |
Moisture Content (%) | Traces | / |
Mechanical Impurities | / | / |
Density (g/ml) | 0.85 | 0.83-o.87 |
Solidifying Point/ºC | -10 | 0 |
Flash Point (closed)/ ºC | 45 | 55 |
Movement Viscosity | 3.5 | (20ºC)mm2/s3.0-8.0 |
Combustion Value (kcal) | 9500 | 8500 |
Colority | 1.2 | ≤3.5 |
Cetane Number | 40 | 45 |
Acidity | / | Mgkoh/100ml≤7 |
Q: Are there any bad smell or odor from Waste Oil Distillation Plant while distillation system is working?
A: There will be no smell at all as the gas produced by Jinzhen Waste Oil Refining To Diesel Fuel Machine will be purified by our exclusive tail gas purification unit before emission.
Q: What is the yield of this Waste Oil Recycling To Diesel Plant?
A: Typically the yield of our Waste Tire Pyrolysis Oil Distillation plant is between 85-90% (depending on variations of water content, light HC and others ingredients from waste oil.)
Q: How many areas are required to build the Waste Tire Pyrolysis Oil Distillation plant?
A: The land area required usually depends on the capacity of your plant. We can calculate the area needed and give you the plant designs.
Q: What is the warranty of the Waste Engine Oil Distillation plant?
A: 12 months free guarantee and life long standard paid service.
